PF Composites Research Articles

Effect of Surface-Treated Carbon Nanotubes on the Mechanical and Tribological Performances of Phenolic Resin

Reinforced phenolic resin (PF) was prepared by in situ polymerization of different fractions of carbon nanotubes (CNTs) that had undergone oxidation. The compressive strength and hardness of the material, according to mechanical property testing, was improved by the modified CNTs. The tribological properties of PF composites were investigated by a block-on-ring friction and wear tester. The results indicated that CNTs reinforced PF showed lower friction coefficient and higher wear resistance, compared with pure PF. The morphologies of the worn surfaces, debris, and transfer films were observed by scanning electron microscopy (SEM) and optical microscopy (OM). A continuous and thinner transfer film formed during the friction test of the composites led to the significant improvement of the tribological properties.

Effect of grafted polytetrafluoroethylene nanoparticles on the mechanical and tribological performances of phenol resin

Reinforced phenol resin (PF) was prepared by in situ polymerization of different fractions of nano polytetrafluoroethylene particles (nano-PTFE) undergone grafting acrylic acid irradiation. The bending strength and hardness of the material, according to mechanical property testing, were improved by the grafted nano-PTFE. The tribological properties of PF composites were investigated by a block-on-ring friction and wear tester. The results indicated that nano-PTFE reinforced PF showed lower friction coefficient and higher wear resistance, compared with pure PF. The morphologies of the worn surfaces, debris and transfer films were observed by a scanning electron microscopy (SEM) and an optical microscopy (OM). A continuous and thinner transfer film formed during the friction test led to the significant improvement on the tribological properties.

In vitro detection of superoxide anions released from cancer cells based on potassium-doped carbon nanotubes–ionic liquid composite gels

A newly developed electrochemical biosensor for the determination of superoxide anions (O(2)˙(-)) released from cancer cells using potassium-doped multi-walled carbon nanotubes (KMWNTs)-1-butyl-3-methylimidazolium hexafluorophosphate ([BMIM]PF(6)) ionic liquid composite gels is demonstrated. The KMWNTs-[BMIM]PF(6) can electrocatalyze oxygen reduction to generate a strong current signal in neutral solution. Compared with KMWNTs without [BMIM]PF(6) or MWNTs-[BMIM]PF(6) composites, the KMWNTs-[BMIM]PF(6) can enhance the oxygen reduction peak current by 6.2-fold and 2.8-fold, which greatly increases the detection sensitivity of oxygen. Then, O(2)˙(-) biosensors are fabricated by mixing superoxide dismutase (SOD) in the KMWNTs-[BMIM]PF(6) gels via monitoring oxygen produced by an enzymic reaction between SOD/O(2)˙(-) without the help of electron mediators. The resulting biosensors show a linear range from 0.04 to 38 μM with a high sensitivity of 98.2 μA mM(-1), and a lower detection limit of 0.024 μM. The common interferents such as hydrogen peroxide (H(2)O(2)), ascorbic acid (AA), uric acid (UA), and metabolites of neurotransmitters, do not interfere with the detection of O(2)˙(-). The proposed biosensor is tested to determine O(2)˙(-) in vitro and from liver cancer and leukemia cells and shows good application potential in biological electrochemistry.

Hybrid effect in the mechanical properties of jute/rockwool hybrid fibres reinforced phenol formaldehyde composites

This research work was concerned with the evaluation of the effect of fibre content on the mechanical properties of composites. Composites were fabricated using jute/phenol formaldehyde (PF), rockwool/PF, and jute/rockwool hybrid PF with varying fibre loadings. Jute and rockwool fibre reinforced PF composites were fabricated with varying fibre loadings (16, 25, 34, 42, 50, and 60 vol.%). The jute/rockwool hybrid PF composites were manufactured at various ratios of jute/rockwool fibres such as 1:0, 0.92:0.08, 0.82:0.18, 0.70:0.30, 0.54:0.46, 0.28:0.72, and 0:1. Total fibre content of the hybrid composites was 42 vol.%. The results showed that tensile strength of the composite increased with increasing fibre content up to 42 vol.% over which it decreased for jute and rockwool fibre reinforced PF composites. Flexural strength of the composite was noted to peak at a fibre loading of 42 vol.% for jute/PF composites, and 34 vol.% for rockwool/PF composites. Impact strength of jute/PF composites increased with increasing fibre loading but that of rockwool/PF composites decreased at higher (>34 vol.%) fibre loadings. Tensile, flexural, and impact strengths of jute/PF composites were found to be higher than those of rockwool/PF composites. The maximum hardness values were obtained 42 vol.% for jute/PF composite, and 34 vol.% for rockwool/PF composite. Further increase in fibre loading adversely affected the hardness of both composites. For jute/rockwool hybrid PF composites, tensile and impact strengths decreased with increasing rockwool fibre loading. The maximum flexural strength of jute/rockwool hybrid PF composites was obtained at a 0.82:0.18 jute/rockwool fibre ratio while maximum hardness was observed at a 0.28:0.72 jute/rockwool fibre ratio. The fractured surfaces of the composites were analysed using scanning electron microscope in order to have an insight into the failure mechanism and fibre/matrix interface adhesion.

Effect of Fiber Loading on the Mechanical Properties of Kenaf and Fiberfrax Fiber-reinforced Phenol-Formaldehyde Composites

In this study, mechanical properties such as tensile characteristics, flexural characteristics, impact strengths, and hardness of kenaf/phenol-formaldehyde (PF), fiberfrax/PF, and kenaf/fiberfrax hybrid PF composites have been investigated as a function of fiber loading. Composite samples were prepared by mixing the fibers and resin in a mixing chamber for 5 min. The composite sheets were prepared by pressing fiber-resin material in a steel mold at 120°C for 30 min at 10 MPa pressure. The test samples were cut from the composite sheets. At least five specimens were tested and mean value was taken for each composite according to ASTM standards. The reinforcing effects of kenaf and fiberfrax fibers were evaluated at various fiber loadings, that is, 19, 28, 36, 43, 52, and 62 vol. %. The hybrid effect of kenaf and fiberfrax fiber on the tensile, flexural, impact strengths, and hardness was also investigated for various ratios of kenaf/fiberfrax fiber loadings ranging between 1 : 0 and 0 : 1. Total fiber loading of the hybrid composites was 43 vol.%. The tensile, flexural strength, and hardness of the composites increased with increasing fiber loading up to 43 vol.% and decreased above this value for kenaf/PF composites. Impact strength of kenaf/PF composite showed a trend of increase with increasing fiber loading. The tensile and flexural strength of fiberfrax/PF composites increased by incorporation of fiberfrax fiber up to 36 vol. % and decreased beyond this value. However, the maximum impact strength and hardness were obtained for 52 vol. % fiberfrax fiber loading. The tensile, flexural, and impact strength values of fiberfrax/PF composites were found to be lower compared to kenaf/PF composites. With addition of fiberfrax fiber, the tensile, flexural, and impact strengths of the kenaf/fiberfrax hybrid PF composites decreased linearly and the hardness of the composite increased. The maximum hardness value was obtained for 0.25 : 0.75 kenaf/fiberfrax ratio.

Thermal and frictional properties of modified sisal fibre/phenolic resin composites

In order to enhance the bonding force of sisal fibres (SF) and polymer matrix, different surface modifiers (alkali, coupling agent and borax) were used to treat the fibres. The SF/phenol formaldehyde (PF) resin composites were prepared through compression moulding. Thermal properties of the treated SFs and fibre composites were studied by thermogravimetric analysis and thermal expansion analysis. The effect of SF modification on the friction and wear properties of composites was investigated using wear tester under dry condition. The treated fibre surface and the worn surfaces of SF/PF composites were observed by SEM. The results showed that the surface of SF became rough after borax treatment, and the initial decomposition temperature increased by 13·6°C, compared to untreated SF. Thermal stability and wear properties of the PF composites with treated fibre were obviously increased due to the fibre modification. For example, wear volume of the composites with sisal treated by borax decreased by 73·3%. Scanning electron microscopy photos showed that the wear mechanism changed from fatigue wear to slight plough wear.

Studies on mechanical properties of sisal fiber/phenol formaldehyde resin in‐situ composites

AbstractPhenol formaldehyde resin (PF) reinforced with short sisal fibers (SF) were obtained by two methods, direct‐mixing and polymerization filling. Impact and bending properties of resulting composites were compared. Under the same compression molding conditions, polymerization filled composites showed better mechanical properties than those of direct‐mixed composites. The influences of fiber modifications on the mechanical properties of SF/PF in‐situ (polymerization filled) composites have been investigated. Treated‐SF‐reinforced composites have better mechanical properties than those of untreated‐SF‐reinforced composites. The effects of SF on water absorption tendencies of SF/PF composites have also been studied. In addition, sisal/glass (SF/GF) hybrid PF composites of alkali‐treated SF were prepared. Scanning electron microscopic studies were carried out to study the fiber‐matrix adhesion. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers

The effect of fibre content on the mechanical properties of hemp and basalt fibre reinforced phenol formaldehyde composites

In this study, mechanical properties such as tensile, flexural and impact strengths of hemp/phenol formaldehyde (PF), basalt/PF and hemp/basalt hybrid PF composites have been investigated as a function of fibre loading. Hemp fibre reinforced PF composites and basalt fibre reinforced composites were fabricated with varying fibre loading i.e. 20, 32, 40, 48, 56 and 63 vol%. The hybrid effect of hemp fibre and basalt fibre on the tensile, flexural and impact strengths was also investigated for various ratio of hemp/basalt fibre loading such as 1:0, 0.95:0.05, 0.82:0.18, 0.68:0.32, 0.52:0.48, 0.35:0.65, 0.18:0.82 and 0:1. Total fibre loading of the hybrid composites was 40 vol%. The results showed that the tensile strength and elongation at break increase with increasing fibre loading up to 40 vol% and decrease above this value for hemp fibre reinforced PF composite. Similar trend was observed for flexural strength and the maximum value was obtained for 48 vol% hemp fibre loading. Impact strength of hemp/PF composite showed a regular trend of increase with increasing fibre loading up to 63 vol%. Tensile strength, flexural strength and impact strength values of basalt/PF composites were found to be lower compared to hemp/PF composites. The tensile strength and elongation at break of basalt/PF composite increased by incorparation of basalt fibre up to 32 vol% and decreased beyond this value. Flexural strength of basalt/PF composite decreased linearly with fibre loading. However, the maximum impact strength was obtained for 48 vol% basalt fibre loading. For hemp/basalt hybrid PF composite, the tensile strength decreased with increasing basalt fibre loading. On the other hand, the flexural and impact strengths showed large scatter. The maximum flexural strength value was obtained for 0.52:0.48 hemp/basalt ratio. Corresponding value for impact strength was obtained for 0.68:0.32 hemp/basalt fibre ratio.

Temperature dependence of effective thermal conductivity and thermal diffusivity of treated and untreated polymer composites

AbstractThermal properties, such as thermal conductivity, thermal diffusivity, and specific heat, of treated and untreated oil palm fiber–reinforced PF composites were measured simultaneously at room temperature and normal pressure using the transient plane source (TPS) technique. An increase in thermal conductivity was observed in the fiber‐treated and resin‐treated composites. Surface modifications of fibers by prealkali, potassium permanganate, and peroxide treatments increased the fiber–matrix adhesion by increasing porosity and pore size of the fiber surfaces. The increase in crosslinking enhanced the thermal conductivity of a composite of resin treated with peroxide compared to other composites. Also an attempt was made to explain the temperature dependence of thermal conductivity and thermal diffusivity of amorphous polymer samples using the same technique. It was observed that at the glass‐transition peak of the polymer, thermal conductivity and diffusivity were maximum. Below and above this temperature their values decreased. This has been explained on the basis of predominant scattering processes. An empirical relationship was established for the theoretical prediction of thermal conductivity and diffusivity. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1708–1714, 2003