Permanent Magnet Rotor Research Articles

Development of an External Rotor Permanent Magnet Synchronous Motor With Integer Slots

Development of an External Rotor Permanent Magnet Synchronous Motor With Integer Slots

Self‐Assembling Design Method of Stator Slots for AC Rotating Machines

To maximize the performance of rotating machines, it is essential to establish a design method with minimal arbitrariness. This paper proposes a self‐assembling method to design stator slots for alternating current (AC) rotating machines. First, we develop a line‐current approximation model of the stator winding using pulse‐width modulation technique and realize an ideal spatial magnetic flux density distribution. Subsequently, we design the realistic stator with an acceptable current density of the winding by forming unique slot shapes in a self‐assembling manner under two synthetic conditions using the developed line‐current approximation model as the starting model. The designed stator realizes a rotating magnetic field similar to the conventional design results. Additionally, we perform an analysis of motor rotation characteristics by combining the self‐assembled stator with a surface‐mounted permanent magnet rotor to determine the possibility of a higher output compared to that when using a conventional stator. The self‐assembled motor without relying on empirical rules shows a possibility of further improving the torque characteristics, thereby contributing to designing the AC rotating machines. © 2024 Institute of Electrical Engineers of Japan and Wiley Periodicals LLC.

A New Data-Driven Diagnosis Method for Compound Fault of Mixed Eccentricity and Demagnetization in External Rotor Permanent Magnet Motors

A New Data-Driven Diagnosis Method for Compound Fault of Mixed Eccentricity and Demagnetization in External Rotor Permanent Magnet Motors

Design optimization of inner and outer‐rotor PMSGs for X‐ROTOR wind turbines

AbstractThis article presents an analytical design approach for the inner and outer rotor Permanent Magnet Synchronous Generators (PMSGs) that are a key component of wind turbines. By developing the analytical model, sensitivity analysis has been performed to determine the effect of some important geometrical and electromagnetic parameters on the generator's output characteristics. The GA optimization algorithm was used to find optimized designs in terms of efficiency, weight, cost, and temperature rise. In order to find the global optimization solution within the allowed variable range and in accordance with the constraints, a combined objective function has also been defined. In order to validate the analytical model, ANSYS electromagnetic and thermal simulations have been used. With this approach, the designer is provided with a good understanding of the input parameters and constraints in light of the application requirements.

Torque improvement investigation of a double rotor permanent magnet motor based on effective utilization of magnetic field coupling

AbstractIn this paper, a torque improvement method is presented for a double rotor (DR) permanent magnet motor, where the key is to conduct the study based on effective utilization of magnetic field coupling. To facilitate systematic analysis, the magnetomotive force (MMF) and airgap flux density considering magnetic coupling effect are deduced and analysed. It contributes to building the relationships between the output torque caused by magnetic coupling and magnetic field harmonics. By introducing the coupling sensitivity coefficient, the coupling harmonics in the inner and outer airgap magnetic fields are obtained. Then, two coupling harmonic groups are further determined in terms of phase difference and torque contribution, where one of them is required to be enhanced and the other is needed to be reduced. On the basis of this, a comprehensive coupling factor is defined purposely to realise the design and evaluation of the characteristics of coupling harmonic groups. Some motor performances are analysed in details, including the torque, torque ripple, overload capability, and so on. Finally, a prototype motor is manufactured to verify the feasibility of the presented studies of the DR motor.

Design and multi‐objective optimisation of double‐layer non‐uniform Halbach external‐rotor permanent magnet synchronous motor

AbstractIn order to further improve the output torque and stability of the external rotor permanent magnet synchronous motor, a double‐layer non‐uniform Halbach external rotor permanent magnet synchronous motor (DNH) structure is proposed and optimised. Finite element models of DNH and other structures are established to compare the electromagnetic characteristics of these motors and verify the superiority of the proposed structure. Secondly, the multi‐objective whale optimisation algorithm is improved, and the algorithm is tested by test function to verify the improvement effect. Further, the Spearman correlation of the parameters is calculated, and the parameters are layered. The first layer parameters are optimised by the improved multi‐objective whale optimisation algorithm, and the second layer parameters are optimised by parameter scanning. Finally, the motor performance of the initial scheme, single layer optimisation scheme, and hierarchical optimisation scheme is compared by simulation. The simulation results show that the hierarchical optimisation method is superior to the single layer optimisation method. By comparing with other schemes, the performance advantages of hierarchical optimisation DNH in terms of average output torque, cogging torque, torque ripple, permanent magnet cost and other parameters are proved, as well as the effectiveness of the optimisation method.

Optimization Design of Dual‐Parallel Rotor Permanent Magnet Motor Based on Dynamic Kriging Surrogate Model

Optimization Design of Dual‐Parallel Rotor Permanent Magnet Motor Based on Dynamic Kriging Surrogate Model

Torque optimization strategy for outer rotor permanent magnet brushless DC motor based on metamodel and CRITIC–TOPSIS method

Torque optimization strategy for outer rotor permanent magnet brushless DC motor based on metamodel and CRITIC–TOPSIS method

Modeling and Study of Different Magnet Topologies in Rotor of Low Rating IPMSMs

A study and performance analysis of magnet positions in different topology on the surface of rotor in permanent magnet synchronous motors (PMSMs) based on finite element method is observed here. A 3-phase interior PMSM is numerically simulated with ANSYS Maxwell 2018.1. Differently positioned permanent magnets improve the performance of PMSMs. Apart from handling nonlinear equations, FEM is used for simulation. ANSYS is used to analyze PMSM performance under variable conditions. This proposal examines a three-phase, 0.55 kW PMSM at 220 V, 50 Hz. Here rotor topologies of five types, namely, (i) spoke/tangential, (ii) saturable bridge / u-shape, (iii) V-shape, (iv) radial, and (v) segmented bridge permanent magnet rotor are taken for observation. The motive of this study is to analyze the performance of PMSMs in different rotor designs with different magnet positions. All topologies have been modeled and simulated with ANSYS. Each topology is compared in terms of electromagnetic and mechanical parameters. The 2D model is used to model the distribution of magnetic fields and the performance of operating parameters under transient and steady-state conditions. Magnetic flux, and efficiency are heavily influenced by the rotor shape with the volume of magnet. A study of radial force distribution and mechanical stress across rotor surface is also discussed. Motor performance is affected by the design of PMs.

Electromagnetic Optimization of a High-Speed Interior Permanent Magnet Motor Considering Rotor Stress

High-speed interior permanent magnet (IPM) motors require highly reliable rotors. Some measures must be adopted to improve rotor safety, but its electromagnetic performance is seriously affected. It is a challenge to achieve excellent electromagnetic characteristics while satisfying mechanical strength. This paper presents an electromagnetic optimization design of high-speed IPM motors considering rotor stress. Firstly, the permanent magnet (PM) is segmented by adding stiffeners to improve stress distribution. The effects of the bridge and stiffener thickness on the rotor stress and electromagnetic performance are analyzed. Secondly, an electromagnetic optimization model is built based on a three-segment PM rotor structure, aiming for maximum efficiency and minimum rotor core losses. Then, the initial design and optimized scheme are compared, the results show that the efficiency, safety and temperature performance of the motor are improved. Finally, a 140 kW, 18,000 rpm prototype is manufactured and tested. The above analysis provides a valuable reference for the design and widespread application of high-speed IPM motors.

A Comparative Study of Pole–Slot Combination with Fractional Slot Concentrated Winding in Outer Rotor Permanent Magnet Synchronous Generator for Hybrid Drone System

This paper is a comparative study of pole–slot combinations with fractional slot concentrated windings in an outer rotor permanent magnet synchronous generator (ORPMSG) for a hybrid drone system. Fractional slot machines have been studied for automotive applications because of their high performance and simple winding manufacturing, compared with those of integer slot machines. In this study, four pole–slot combinations of ORPMSG with fractional slot concentrated windings were selected for comparison with the performance of the hybrid drone system. Based on the results of a finite element analysis (FEA), the machines were analyzed for cogging torque, back electromagnetic force (BEMF), torque, and electromagnetic loss under the same conditions as the machine specifications. Among the four pole–slot combinations of the ORPMSM, a one pole–slot model of the ORPMSG was selected, considering the performances of the machines. The selected pole–slot model of the ORPMSG was manufactured, and experiments were conducted on the manufactured model to verify the FEA results. Finally, the effectiveness of the comparative study of pole–slot combination with fractional slot concentrated winding in ORPMSM was verified by comparing the FEA and experimental results.

An equivalent and simplified approach for acoustic noise prediction in a PM synchronous motor based on the semi‐analytical‐FEM model

AbstractThe vibration and acoustic noise of a permanent‐magnet synchronous motor are analysed and evaluated. Acoustic noise sound levels, their prominent frequencies, and the noisiest motor speed range are predicted. According to many resources, the radial vibration of the stator system due to the magnetic attraction between rotor permanent magnets and stator iron teeth is the main reason for the acoustic noise propagation of the PMSMs. The dominant orders of the spatial circumferential harmonics of the radial magnetic forces (RMFs) have been investigated and compared. The complete and complicated mechanical components, materials, and harmonics of the magnetic forces of the motor and their interaction are simplified and equalised to a vibration model, which consists of the interaction between the stator system and the dominant harmonic orders of the RMFs. Based on this approach, the simplest and most adequate semi‐analytical‐FEM model for noise prediction in PMSMs is proposed. This model, in addition to simplification, clarifies the role of the main mechanical and electromagnetic origins of noise generation. The acoustic noise prediction, using the proposed method has been compared with the experimental results. There is a proper agreement between the analytical, the FEM, and measurement results.

Research on efficient design method of high torque motor with dual airgap hybrid rotor for aircraft engines

AbstractHigh torque density and high reliability motors have a wide application prospect in aerospace field, so a hybrid rotor and dual stator motor is studied in this paper. Firstly, to address the problem that the difference in power density between the inner and outer unit motor is so large that it is not suitable for electromagnetic design using the power splitting method, a main dimensioning calculation method based on the equal‐power volume transformation is proposed. The influence of thermal load on the output performance of the inner and outer unit motors is taken into account comprehensively. The main dimensioning expressions for such motors are derived. Secondly, the output performance consistency between the inner and outer unit motors is theoretically analysed, and the optimal angle between the d‐axis of the permanent magnet rotor and the d‐axis of the reluctance rotor is obtained when the motor is operated in the maximum torque per ampere control mode. Finally, a prototype with a rated power of 46.7 kW was developed and load experiments were conducted on it, and the experimental results verified the correctness and feasibility of the theoretical analysis method.

Optimization of cogging torque in outer rotor Permanent Magnet Synchronous Motors based on particle swarm algorithm

Optimization of cogging torque in outer rotor Permanent Magnet Synchronous Motors based on particle swarm algorithm

Investigation of shaded pole stator topology for low power AC motors design

PurposeThis paper aims to investigate the features of single phase shaded pole stator with squirrel–cage rotor or permanent magnet rotor, that leads to an investigation of these topoloties as induction motor or synchronous motor. The comparative analysis is realised for the following three topologies: single phase shaded pole induction motor (SPIM) with squirrel–cage rotor, the second topology (single phase synchronous motor) has the same stator configuration but with permanent magnet rotor and the third investigated topology is similar to the second one, where the stator poles instead of iron steel are made of soft composite material.Design/methodology/approachThe investigation in this work starts with a performance analysis of single-phase SPIM. Afterwards for the same stator topology the squirrel rotor is replaced with a two-pole permanent magnet rotor and the same performance analysis is realised for this topology. Finally, the second topology is improved bay replacing the iron steel stator poles with stator poles made of soft magnetic composite material and performance analysis is realised for this third type of topology as well. The performance analysis of all topologies is realised by implementation of finite element method and finite element analysis.FindingsThe presented data and diagrams from the realized investigation show that single phase synchronous motor with shaded pole stator has an improved characteristics in comparison with the initial single-phase SPIM. Finally, the third topology realized on the bases of the single-phase synchronous motor has the best performance characteristics due to the implementation of soft magnetic material in the realization of the stator poles. The proposed methodology for structural and performance improvement of a single-phase SPIM topology opens the possibility for additive manufacturing application and significant cost reduction.Originality/valueThe focus was put on exploration the possibilities of the single-phase shaded pole stator topology for application in low-power and low-cost single phase self-starting motors. By simple replacement of the squirrel–cage rotor, in the reference AKO-16 motor, with one-piece ferrite permanent magnet rotor, the self-starting single phase synchronous motor was derived. In the next step, owing to simplify the SPPM motor production process and manufacturing, the stator poles instead of iron steel lamination were made of soft composite material Somaloy®. It opens the possibility for additive manufacturing application and significant cost reduction.

Permanent Magnet Installation Optimization of Outer Rotor PMSM Depending on Adding Auxiliary Teeth

To reduce the influence of the permanent magnet (PM) installation error on the electromagnetic characteristics of the outer rotor permanent magnet synchronous motor (OPMSM), the rotor structure of the OPMSM is optimized in this paper. The optimization method of adding auxiliary teeth on the surface of the rotor core is studied, and the influence of different auxiliary teeth heights on the electromagnetic performance of OPMSM is analyzed. It is found that adding auxiliary teeth with suitable height can greatly reduce the installation error of the PM, increase the mechanical stability of the motor, and ensure that the electromagnetic characteristics of the motor remain at a good level. Firstly, the topology and parameters of the motor proposed in this paper are introduced and analyzed. Secondly, the influence of PM installation error on the electromagnetic performance of the motor is analyzed based on the finite element method (FEM), and the necessity of eliminating PM installation error is demonstrated. Then, the parametric scanning method is used to analyze the influence of auxiliary teeth height change on the electromagnetic performance of the motor, and the selection standard of the optimal auxiliary teeth height is determined. By comparing and analyzing OPMSM with different sizes and different pole–slot ratios, the universality of the conclusions is demonstrated.

Design and optimization of a radial-axial hybrid excited machine with spoke-type permanent magnet rotor

To further enhance the speed regulation range of the hybrid excited machine (HEM), the structure of a magnetic ring is optimized using a combination of the magnetic circuit method (MCM) and numerical analysis method in this paper, and a disc magnetic ring (DMR) is proposed. The magnetic density distribution of the proposed disc magnetic ring hybrid excited machine (DMRHEM) is compared to the radial-axial hybrid excited machine (RAHEM), and the superiority of alleviating a saturation problem in the proposed DMRHEM is determined. To improve the power density, the spoke-type permanent magnet (PM) rotor is applied. The influence of the proposed DMR on the HEM is analyzed, and the field adjustment capability of the proposed DMRHEM is better. Based on this, by combining the bypass principle, the analytical expressions for the relations between the rotor pole-pair number and the motor axial length/stator inner diameter (MAL/SID) as well as flux regulation capability are derived to further explore the superiority of the proposed DMRHEM. The influence mechanism of the rotor pole-pair number and the MAL/SID on the proposed DRMHEM is determined. The optimal MAL/SID and pole-pair number are obtained.

Optimizing superconducting magnetic bearings of HTS flywheel systems based on 3D H-[formula omitted] formulation

The superconducting flywheel system exploiting the magnetic coupling between the bulk high temperature superconductors (HTSs) and permanent magnets (PMs) exhibits excellent performance of self-stable levitation, and is promising for power applications. In this paper, we use the H-ϕ formulation combined with moving mesh to establish a full 3D model for the thrust type and journal type bearings in the HTS flywheel system. We then proposed different Halbach schemes to enhance the magnetic flux density of the rotor and thus the coupling, and investigated the levitation force, relaxation characteristics, electromagnetic transient distribution, and temperature characteristics of the bearings. Results show that, under axial zero field-cooled (ZFC) condition, the optimized PM rotor scheme can significantly improve the maximum levitation force and stiffness by 4.0 and 2.3 times respectively for the thrust type bearing, and the maximum levitation force of journal type bearing can be improved by a factor of 5.5. Under the radial ZFC condition, the maximum levitation force and stiffness of the journal type bearing have been increased by 4.9 times and 2.9 times. For the relaxation of both bearings during operation, the optimized PM rotors lead to relatively greater attenuation of levitation force. The proximity of the optimized PM rotors intensifies the magnetic flux movement of the HTS bulks but only brings about a limited temperature rise, and the superconductors still maintain a good low-temperature working environment. This study provides an effective methodology for analyzing the HTS bearing systems and good references for the optimal design of compact HTS flywheel energy storage systems (FESSs).

Triboelectric–Electromagnetic Hybrid Energy Nanogenerator with Variable‐Frequency Effect Inspired by Magnetic Gears for Efficient Use of Low‐Speed Flow Energy

In the macrocontext of a low‐carbon and energy‐efficient economy, the rise of new energy vehicles is expected to replace traditional fuel vehicles. However, with the increasing number of new energy vehicles, the source of electricity for charging facilities faces new challenges. This study proposes a triboelectric–electromagnetic energy hybrid nanogenerator (VF‐TEMG) with a variable‐frequency effect inspired by an axial magnetic gear. The unit consists of one triboelectric nanogenerator (TENG) unit and two electromagnetic generator (EMG) units. The TENG unit employs a ternary dielectric structure to achieve kilovoltage output and reduce torque. Moreover, charging efficiency is enhanced using a mixture of high voltage from the TENG and EMG high current. Using the magnetic field modulation principle, the magnetic poles, which are produced by the low‐speed rotor permanent magnets, are modulated by a pole‐modulating piece into a magnetic pole harmonic equal to the number of pairs of high‐speed rotor permanent magnets. Consequently, when the low‐speed rotor starts to rotate, it drives the high‐speed rotor to rotate at high speed, thereby achieving variable‐frequency motion. This work establishes the theoretical and experimental basis for harvesting and effectively utilizing green energy based on frequency conversion.

Advances in BLDC motor control: A thorough examination of torque ripple reduction and speed regulation techniques

Applications that depend on variable speed drives have one main concern: accurate and efficient control of Brushless Direct Current (BLDC) motors. This research explores the key factors that determine the performance of BLDC motors, including torque, motor speed and flux or electromagnetic back-emf fluctuation for optimal efficiency. Although optimal circumstances need continuous torque generation in BLDC motors with trapezoidal back emf, real-world situations result in pulsing torque because of elements such as changes in the motor's manufacturing structure and design, such as slot and teeth. Because of their efficiency, dependability and precise control capabilities, BLDC motors have acquired appeal across a wide range of applications. They are inherently prone to torque ripple and need sophisticated speed management for maximum performance. Torque ripple in BLDC motors is caused by the interaction of the rotor's permanent magnets with the stator's ferromagnetic teeth, which varies in strength throughout the magnetic field and causes unpredictable torque variations. This torque ripple can have a negative impact on speed-torque characteristics, causing noise, vibrations and probable problems in sensorless drives. This study provides a thorough examination of several approaches for decreasing torque ripple. The analysis demonstrates that torque ripple in BLDC motors can be reduced by boosting the input voltage during commutation, magnifying it fourfold compared to the back emf. In addition, the research examines alternative approaches for increasing input voltages throughout the commutation time. These discoveries contribute to the progress of BLDC motor control approaches, allowing for smoother operation and greater performance in a variety of applications.