In this paper, a hundred-watt level traveling wave tube operating in the G-band is designed and analyzed. A non-semi-arc folded waveguide (FW) slow wave structure (SWS) is adopted to achieve high output power. Compared with the conventional FW, this structure has a higher coupling impedance, which is beneficial for beam–wave interaction. To further improve the efficiency of beam–wave interaction, phase velocity taper technology is adopted in SWS. A diamond pill-box output window is designed for electromagnetic wave input and output in SWS. In addition, the electron optics including a Pierce electron gun and a periodic permanent magnet focusing system are designed for emitting and constraining the electron beam. Using CST PIC solver for simulation, the results show that under a 23 kV and 80 mA electron beam, the maximum output power of the SWS is 132.7 W and the saturated gain is 36.5 dB. The bandwidth for output power greater than 100 W is 12 GHz. A pill-box window is designed and fabricated, and experimentally measured S11 is better than −13 dB and S21 is better than −1.3 dB in 213–229.5 GHz. The electron optics generate 79 mA current at 23 kV voltage.
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