Performance Of Prototype Research Articles

A Compact and Cost-Effective Gait Simulator to Advance Prosthesis Development with Reduced Reliance on Human Subject Testing: Development, Validation and Application

Gait simulators play a crucial role in assessing the performance of physical prototypes of prosthetic knees, validating numerical simulation findings, and reducing dependency on user trials during prosthesis development. However, their practical application is limited because of substantial capital investment required for sophisticated high degrees-of-freedom (DOF) system development on one side and insufficient DOF for accurate simulation on the other. In this study, we evaluated the minimum DOF of thigh segment that a gait simulator should have to test the performance of prosthetic knees in a cost-effective manner. Initially, numerical simulations of swing phase of prosthetic leg with IITM polycentric knee (IPK) using 3D gait data and with different arrested DOF of the thigh were performed to identify the essential DOF of gait simulator. By comparing different cases of arrested DOF with the six-DOF ideal case, it was revealed that only sagittal plane movements, namely flexion-extension, vertical translation, and horizontal translation, are sufficient to test prosthetic knees. Subsequently, a compact and modular gait simulator was developed. Hardware-in-loop simulations of the IPK using the gait simulator were used to demonstrate its effectiveness in assessing the performance of prosthetic knees, which validated the ability of the IPK to extend completely without an extension assist before heel contact. Additionally, it was exposed that the IPK's extension stop needs redesigning to effectively absorb the impact energy when the knee extends completely before heel contact. These findings emphasize the significance of a cost-effective gait simulator in prosthesis development and reduce dependency on user trials.

Thermal Energy Harvesting using Photovoltaic System for Small-Scale Seawater Distillation

Photovoltaic systems can be utilized for many purposes. In the present study, the photovoltaic system is used to produce electricity to power the distillator. A distillator is an equipment to convert seawater into freshwater. Distillators are important to be used for fishermen to help them produce fresh water from seawater when fishing at sea. This study aims to develop a prototype of a distillator by utilizing electricity from a photovoltaic system and to test the prototype's performance in producing fresh water. In this study, the solar panels used in the experiment had a power of 80WP and 100WP. The electricity from the panels was used to heat the elements in the distillator prototype to distill seawater, which will later be used to produce the freshwater needed by fishermen at sea, so they no longer need to carry fresh water when fishing. The experiment found that the highest efficiency of 80W solar panels was 12.813 %, while the highest efficiency of 100 W solar panels was 8.610%. The 9-hour experiment could produce approximately 120 ml of distilled water.

Lower Limb Rehabilitation Exoskeleton Robots, A review

Using a lower limb exoskeleton for rehabilitation (LLE) Lower limb exoskeleton rehabilitation robots (LER) are designed to assist patients with daily duties and help them regain their ability to walk. Even though a substantial portion of them is capable of doing both, they have not yet succeeded in conducting agile and intelligent joint movement between humans and machines, which is their ultimate goal. The typical LLE products, rapid prototyping, and cutting-edge techniques are covered in this review. Restoring a patient's athletic prowess to its pr-accident level is the aim of rehabilitation treatment. The core of research on lower limb exoskeleton rehabilitation robots is the understanding of human gait. The performance of common prototypes might be used to match wearable robot shapes to human limbs. To imitate a normal stride, robot-assisted treatment needs to be able to control the movement of the robot at each joint and move the patient's limb.

Design strategy for the prototyping of 3D-printed continuous fiber-reinforced components for solar-powered vehicle

Continuous fiber fused filament fabrication is an advanced 3D printing method that allows designers to produce high-performing lightweight structures, leading toward innovative design philosophies and sustainable production chains. In this work, we proposed a design strategy to manufacture selected components for a solar-powered vehicle, which consists of three stages. Firstly, the prototypes’ CAD models are developed, considering their geometric and manufacturing requirements. Then, a finite element analysis is carried out to ensure optimal fiber reinforcement of prototypes’ critical regions. Lastly, the manufacturing stage involves the slicing process and optimization of the time and cost of the printed part employing Markforged® technology. Adopting the proposed methodology, the experimental campaign investigated the print quality and performance of several prototypes of each component by adjusting printing parameters.

Sustainable Design Methods Translated from the Thermodynamic Theory of Vernacular Architecture: Atrium Prototypes

In the context of China’s sustainable development and dual carbon goals, research on thermodynamic architecture theory and vernacular architecture increasingly aligns with international trends, developing distinct characteristics. This research addresses the challenge of rapid changes in the built environment by focusing on climate adaptability and passive technologies. However, the development of thermodynamic theory in vernacular architecture faced technical limitations in the early 21st century and was later overshadowed by the industry’s reliance on active technologies to meet green building standards, resulting in a reduced role for architects in the green building field. This article traces the origins of passive architecture, rooted in vernacular architecture, and applies thermodynamic theory to explore architectural prototypes. It examines the theoretical feasibility of architectural design in achieving low-carbon and sustainable goals, aiming to fill a gap in thermodynamic theory within the broader context of sustainable architectural development. After demonstrating the various passive prototypes inherent in vernacular architecture, this paper proposes a courtyard prototype focused on residential comfort for design translation and analysis. The research methods employed include bioclimatic charting, balance point temperature analysis in time series, and extensive computer simulations. Through the process of prototype extraction, performance analysis, validation, and optimization, the paper systematically discusses sustainable design methods within the framework of thermodynamic architecture theory. It also provides practical demonstrations of these methods across four distinct climate regions in China. By translating vernacular architectural designs, this research systematically organizes the theoretical framework for architects’ early involvement in low-carbon and green building design, offering a theoretical foundation for initiating the design process through prototype translation while guiding the generation of green ecological buildings.

Timing resolution of a LAPPD prototype measured with CERN PS test beams

The Electron-Ion Collider (EIC) facility is envisaged for the ultimate exploration of the nucleons, the nuclear matter and the strong force, thanks to its wide range of centre-of-mass energy, its large luminosity, and the polarization of its beams. The ePIC detector, designed to cope with the EIC physics potential, involves several Cherenkov radiation-based sub-systems for Particle Identification. They need reliable and effective Single Photo-Electron (SPE) sensors. We report about the timing performance of a LAPPD prototype tested with Cherenkov light produced in a quartz radiator at a CERN PS hadron test beam. Results show a SPE time resolution of 87 ps rms.

HybGrip: a synergistic hybrid gripper for enhanced robotic surgical instrument grasping.

A fundamental task of a robotic scrub nurse is handling surgical instruments. Thus, a gripper capable of consistently grasping a wide variety of tools is essential. We introduce a novel gripper that combines granular jamming and pinching technologies to achieve a synergistic improvement in surgical instrument grasping. A reliable hybrid gripper is constructed by integrating a pinching mechanism and a standard granular jamming gripper, achieving enhanced granular interlocking. For our experiments, our prototype is affixed to the end-effector of a collaborative robot. A novel grasping strategy is proposed and utilized to evaluate the robustness and performance of our prototype on 18 different surgical tools with diverse geometries. It is demonstrated that the integration of the pinching mechanism significantly enhances grasping performance compared with standard granular jamming grippers, with a success rate above 98%. It is shown that with the combined use of our gripper with an underlying grid, i.e., a complementary device placed beneath the instruments, robustness and performance are further enhanced. Our prototype's performance in surgical instrument grasping stands on par with, if not surpasses, that of comparable contemporary studies, ensuring its competitiveness. Our gripper proves to be robust, cost-effective, and simple, requiring no instrument-specific grasping strategies. Future research will focus on addressing the sterilizability of our prototype and assessing the viability of the introduced grid for intra-operative use.

Experimental and performance validation of a full-scale morphing droop nose design based on composite compliant structures

Active camber morphing technology can be used to improve aircraft performance in takeoff and landing flight conditions, while preserving a smooth wing shape. This study begins with the design of a morphing droop nose to be installed on a regional aircraft, and focuses on the manufacturing and testing of a full-scale and fully representative experimental prototype. All work is driven by the morphing shape change, which was optimized to provide the required aerodynamic performance. The adoption of a composite structure that combines a flexible skin with a compliant structure makes this device capable of achieving such a shape change, and sufficiently insensitive to external load variations. These capabilities are successfully demonstrated through experimental testing. A validation phase was conducted based on strain gauge measurements, and a motion capture system was used to identify three-dimensional shape changes due to the morphing. Finally, a validated numerical model is used to assess the aerodynamic performance of the experimental prototype.

A high efficiency rooftop air conditioning system using multi-speed compressors

This study delineates a meticulous exploration of technologies to enhance the energy efficiency of rooftop air conditioning units, employing the DOE/ORNL heat pump design model for comprehensive engineering design and optimization. A baseline rooftop air conditioning unit, featuring a 13 ton (45.7 kW) cooling capacity and a 17.9 integrated energy efficiency ratio, served as the point of departure for substantive efficiency enhancements. Key modifications included the consolidation of two refrigerant circuits into one, integrating three parallel 2-stage (dual-speed) compressors, fan replacements with high-efficiency substitutes. Notably, a lower global warming potential refrigerant, R452B, was evaluated as a substitute for R-410A, demonstrating better performance in the lab prototype. The achieved measured integrated energy efficiency ratio of 21.4 in the lab prototype surpassed the baseline integrated energy efficiency ratio. Comparative evaluations between R410A and R452B indicated heightened efficiency with the latter, showcasing a lab-demonstrated integrated energy efficiency ratio of 22.4 at the rated capacity of 13.8 ton (48.5 kW) and 23.9 integrated energy efficiency ratio at the rated capacity of 10 ton (35.2 kW). This research underscores the successful development of a rigorous, energy efficient rooftop air conditioning unit prototype with noteworthy environmental and economic implications.

Development of a human machine interface for robotically assisted surgery optimized for laparoscopic workflows.

In robotic-assisted surgery (RAS), the input device is the primary site for the flow of information between the user and the robot. Most RAS systems remove the surgeon's console from the sterile surgical site. Beneficial for performing lengthy procedures with complex systems, this ultimately lacks the flexibility that comes with the surgeon being able to remain at the sterile site. A prototype of an input device for RAS is constructed. The focus lies on intuitive control for surgeons and a seamless integration into the surgical workflow within the sterile environment. The kinematic design is translated from the kinematics of laparoscopic surgery. The input device uses three degrees of freedom from a flexible instrument as input. The prototype's performance is compared to that of a commercially available device in an evaluation. Metrics are used to evaluate the surgeons' performance with the respective input device in a virtual environment implemented for the evaluation. The evaluation of the two input devices shows statistically significant differences in the performance metrics. With the proposed prototype, the surgeons perform the tasks faster, more precisely, and with fewer errors. The prototype is an efficient and intuitive input device for surgeons with laparoscopic experience. The placement in the sterile working area allows for seamless integration into the surgical workflow and can potentially enable new robotic approaches.

(Invited) Advanced Processing Science for Low-Cost, High Energy Density Batteries

This project at the DOE Battery Manufacturing R&D Facility (BMF) at Oak Ridge National Laboratory (ORNL) has built research successes on advanced battery processing science and engineering (PSnE), cost reduction, and cell energy and power density improvements. Our goal is to perform the processing science and engineering needed to reduce high-risk, high-payoff technologies to lower risk levels, such that the U.S. industry will consider their integration in future products.Electron beam curing is demonstrated as a promising method for high speed, low cost and environmentally friendly battery electrode manufacturing. This work reports transfer of this process to pilot scale equipment and evaluation of electrochemical performance in prototype 1.5 Ah pouch cells. Thick NMC composite electrodes with an areal loading of 25 mg cm−2 (∼4 mAh cm−2) are successfully cured at a line speed of 500 feet per minute. This work demonstrates that electron beam curing is a promising method for manufacturing thick battery electrodes at high speeds and low capital/operation cost.

Nonlinear electromechanical behaviors of piezoelectric generators with hybrid stiffnesses

In this paper, we introduce a novel two-degree-of-freedom piezoelectric stack hybrid energy harvester including a piezoelectric stack and a set of piezoelectric layers. By incorporating a mechanical stopper and bending leaf springs to achieve frequency up-conversion, we significantly enhance the voltage response of the system. We compare the output performance of prototypes with different spring stiffness. The experimental results show that, at a frequency of 7.8 Hz and an acceleration of 0.8 g, the piezoelectric layers on the lower beam of bending leaf springs generate a peak voltage of 18.92 V, and its instantaneous output power is 32 mW. Meanwhile, the piezoelectric stack produces a peak voltage of 28.56 V, with an instantaneous output power of 3.83 W. Moreover, an increase in the stiffness of the bending leaf spring leads to a decrease in voltage response and power output. This research can facilitate the development of hybrid piezoelectric self-powered applications.

Investigation of Tensile and Impact Properties of Pineapple Leaf Fiber-Glass Fiber Reinforced Polymer (GFRP) Hybrid Composites

Kontes Kapal Cepat Tak Berawak Nasional (KKCTBN) held by Pusat Prestasi Nasional (Puspresnas) Kemendikbudristek RI aims to encourage innovation in the design and performance of shipping-maritime technology prototypes. The selection of the right material for the catamaran hull is very important because it affects the strength and weight of the ship. Materials such as fiber reinforced polymer, which uses glass fiber, are often used due to their good mechanical strength. However, natural fibers such as pineapple leaf fiber also have potential as composite reinforcement. The combination of natural and synthetic fibers, such as pineapple leaf fiber and glass fiber, in hybrid composites can improve the mechanical properties of the material. The purpose of this study was to investigate tensile and impact properties of pineapple leaf fiber-glass fiber reinforced polymer (GFRP) hybrid composites. Fiber preparation was carried out by separating pineapple leaf to produce fibers, alkaline treatment using 10% NaOH with a soaking time of 24 hours, and oven drying at 100?C for 60 minutes. Polymer as the matrix used was 50% while the percentage variations of pineapple leaf fiber and glass fiber were sequentially as follows 5%:45%, 10%:40% and 15%:35%. It was found that the tensile strength of the 10% pineapple leaf fiber composite was about 114 MPa and impact strength 49.96 J/mm², density 1.19 g/cm3. The results of this study indicate that the resulting composite can be used as an alternative material in the prototype hull of a catamaran type unmanned speedboat.

Jellyfish-Inspired Soft Robot Driven by Pneumatic Bistable Actuators.

Soft actuators offer numerous potential applications; however, challenges persist in achieving a high driving force and fast response speed. In this work, we present the design, fabrication, and analysis of a soft pneumatic bistable actuator (PBA) mimicking jellyfish subumbrellar muscle motion for waterjet propulsion. Drawing inspiration from the jellyfish jet propulsion and the characteristics of bistable structure, we develop an elastic band stretch prebending PBA with a simple structure, low inflation cost, exceptional driving performance, and stable driving force output. Through a bionic analysis of jellyfish body structure and motion, we integrate the PBA into a jellyfish-like prototype, enabling it to achieve jet propulsion. To enhance the swimming performance, we introduce a skin-like structure for connecting the soft actuator to the jellyfish-like soft robot prototype. This skin-like structure optimizes the fluid dynamics during jet propulsion, resulting in improved efficiency and maneuverability. Our study further analyzes the swimming performance of the jellyfish-like prototype, demonstrating a swimming speed of 3.8 cm/s (0.32 body length/s, BL/s) for the tethered prototype and 4.7 cm/s (0.38 BL/s) for the untethered prototype. Moreover, we showcase the jellyfish-like prototype's notable load-bearing capacity and fast-forward swimming performance compared to other driving methods for underwater biomimetic robots. This work provides valuable insights for the development of highly agile and fast responsive soft robots that imitate the subumbrellar muscle of jellyfish for efficient water-jet propulsion, utilizing skin-like structures to enhance swimming performance.

Multidimensional assessment of a Nature-based Solution for decentralized greywater treatment in Costa Rica

In Costa Rica, water supply networks provide water to over 94% of the country's population. However, only an estimated 14% of wastewater receives proper treatment. The lack of centralized sanitation infrastructure has resulted in the use of septic tanks and the discharge of untreated greywater into rivers, causing environmental degradation of surface waters. Retrofitting conventional centralized sewer networks and treatment plants into the existing urbanization presents extensive social, economic, and technical challenges. Nature-based Solutions (NbS) for greywater treatment can reduce pollutant loads and improve the environmental status of water resources and represent an opportunity for technical leapfrogging towards sustainable, decentralized on-site treatment and reuse. However, the implementation of NbS in urban areas poses significant challenges due to the complex interplay of social, regulatory, and economic factors. Specifically, for on-site greywater treatment systems, meeting several criteria, including efficient pollutant removal, affordability, and public acceptance is essential for successful implementation and operation. This study assesses the technical, socio-economic, and political-regulatory dimensions relevant to implementing NbS for decentralized greywater treatment. To conduct this research, a Real-World Lab was established in the Great Metropolitan Area of Costa Rica, employing a transdisciplinary approach. This approach provided a physical space and societal context to integrate site-specific aspects and understand the various factors that influence the implementation and upscaling of NbS. As part of our methodology, we analyzed the water quality parameters and treatment performance of a NbS prototype for decentralized greywater treatment. Within the Real-World Lab framework, we conducted interviews, surveys, and field observations to investigate socio-economic and political-regulatory aspects. Our results highlight the technical potential of the NbS prototype. However, the limitation lies in the governance scheme and financing mechanisms required for upscaling the NbS as a decentralized on-site technology across the country. Our multidimensional assessment provides insights into the requirements for widespread implementation of NbS, applicable to other regions facing similar retrofitting sanitation challenges.

Comparative Analysis of the Clarus Aspergillus Galactomannan Enzyme Immunoassay Prototype for the Diagnosis of Invasive Pulmonary Aspergillosis in Bronchoalveolar Lavage Fluid

BackgroundGalactomannan (GM) testing using Platelia Aspergillus enzyme immunoassay (Platelia AGM) from bronchoalveolar lavage fluid (BALF) aids in early diagnosis of invasive pulmonary aspergillosis (IPA). Globally, only a minority of laboratories have the capability to perform on-site GM testing, necessitating accessible and affordable alternatives. Hence, we conducted a comparative evaluation of the new clarus Aspergillus GM enzyme immunoassay prototype (clarus AGM prototype) with Platelia AGM using BALF samples.MethodsThis is a single-center, prospective, cross-sectional study, where Platelia AGM testing was routinely performed followed by clarus AGM prototype testing in those with true positive or true negative AGM test results according to the 2020 EORTC/MSG and the 2024 FUNDICU consensus definitions. Descriptive statistics, ROC curve analysis, and Spearman’s correlation analysis were used to evaluate analytical performance of the clarus AGM prototype assay.ResultsThis study enrolled 259 adult patients, of which 53 (20%) were classified as probable IPA, while 206 did not fulfill IPA-criteria. Spearman's correlation analysis revealed a strong correlation between the two assays (rho = 0.727, p < 0.001). The clarus AGM prototype had a sensitivity of 96% (51/53) and a specificity of 74% (153/206) for differentiating probable versus no IPA when using the manufacturer recommended cut-off. ROC curve analysis showed an AUC of 0.936 (95% CI 0.901–0.971) for the clarus AGM prototype, while the Platelia AGM yielded an AUC of 0.918 (95% CI 0.876–0.959).ConclusionsClarus AGM prototype demonstrated a strong correlation and promising test performance, comparable to Platelia AGM, rendering it a viable alternative in patients at risk of IPA.

Design and testing of novel three-dimensional modular negative stiffness honeycomb structures as reusable crash absorbers

Conventional crash absorbers dissipate kinetic energy of impacts into plastic irreversible deformation, needing an immediate replacement to restore safety of the structure, highly increasing cost and inconvenience of the system. Aim of the present work was to develop innovative prototypes of reusable crash absorbers, able to withstand multiple collisions . A novel design was proposed, based on a modified Negative Stiffness Honeycomb (NSH) approach, using a three-dimensional modular layout with the objective of improving performance, reliability, and functionality of the device in repeated impacts. Two prototypes were manufactured to prove the concept. The first was produced in Nylon PA 6/66 by fused deposition modelling, while the second was obtained from laser-cut plates of stainless steel AISI 304. The nylon prototype was evaluated in cyclic static compression and dynamic impact tests, while the performance of the steel prototype was assessed only in impact tests. Results show improved values of energy absorption with respect to previous studies using bidimensional NSH energy absorbers and a highly reliable behaviour in multiple dynamic compression tests. Moreover, the nylon prototype featured a novel behaviour during impact tests, with autonomous delayed recovery of deformation after the collision. Our data show that three-dimensional modular NSH approach is effective in obtaining a reusable crash absorber, with improved performance and functionality compared to previously proposed design. This work can be considered a step forward in the search for alternative crash absorbers able to sustain multiple impactsbefore substitution, with potential advantages when their replacement is either impossible or too expensive.

Design and evaluation of a pneumatic actuation unit for a wasp-inspired self-propelled needle.

Transperineal laser ablation is a minimally invasive thermo-ablative treatment for prostate cancer that requires the insertion of a needle for accurate optical fiber positioning. Needle insertion in soft tissues may cause tissue motion and deformation, resulting in tissue damage and needle positioning errors. In this study, we present a wasp-inspired self-propelled needle that uses pneumatic actuation to move forward with zero external push force, thus avoiding large tissue motion and deformation. The needle consists of six parallel 0.25-mm diameter Nitinol rods driven by a pneumatic actuation system. The pneumatic actuation system consists of Magnetic Resonance (MR) safe 3D-printed parts and off-the-shelf plastic screws. A self-propelled motion is achieved by advancing the needle segments one by one, followed by retracting them simultaneously. The advancing needle segment has to overcome a cutting and friction force, while the stationary needle segments experience a friction force in the opposite direction. The needle self-propels through the tissue when the friction force of the five stationary needle segments overcomes the sum of the friction and cutting forces of the advancing needle segment. We evaluated the prototype's performance in 10-wt% gelatin phantoms and ex vivo porcine liver tissue inside a preclinical Magnetic Resonance Imaging (MRI) scanner in terms of the slip ratio of the needle with respect to the phantom or liver tissue. Our results demonstrated that the needle was able to self-propel through the phantom and liver tissue with slip ratios of 0.912-0.955 and 0.88, respectively. The prototype is a promising step toward the development of self-propelled needles for MRI-guided transperineal laser ablation as a method to treat prostate cancer.

Evaluating the Diagnostic Accuracy of a Portable, Motorized, and Remotely Controlled Slit Lamp Imaging Adaptor Prototype for Head-Mounted Displays.

The purpose of this study was to validate the performance of a portable and remotely controlled slit lamp imaging adaptor. Twenty patients with anterior eye segment conditions participated in a randomized masked clinical trial. Imaging was performed using a Haag-Streit AG, BX 900 slit lamp biomicroscope and a new slit lamp prototype. Three ophthalmologists independently reviewed masked and randomized 2D images from both instruments and conducted physical eye examinations based on these images. Inter- and intra-grader reliability were assessed using kappa statistics, and sensitivity and specificity were determined with reference to the clinical eye examinations performed during the patients' visits. The sensitivity and specificity of the evaluations with the prototype were 47.8% and 64.1%. Similarly, the evaluations from the conventional system obtained a sensitivity and specificity of 49.5% and 66.2%. The differences in the sensitivity and specificity between imaging modalities were not statistically significant (P > 0.05). The intra-grader reliability showed moderate to substantial agreement between the systems (κ = 0.522-0.708). The inter-grader reliability also indicated moderate agreement for the evaluations with the conventional system (κ = 0.552) and the prototype (κ = 0.474). This study presents a new prototype that exhibits diagnostic accuracy on par with conventional slit lamps and moderate reliability. Further studies with larger sample sizes are required to characterize the prototype's performance. However, its remote functionality and accessibility suggest the potential to extend eye care. The development of portable and remotely controlled eye imaging systems will enhance teleophthalmology services and broaden access to eye care at the primary care level.

Performance of the electromagnetic and hadronic prototype segments of the ALICE Forward Calorimeter

We present the performance of a full-length prototype of the ALICE Forward Calorimeter (FoCal). The detector is composed of a silicon-tungsten electromagnetic sampling calorimeter with longitudinal and transverse segmentation (FoCal-E) of about 20X 0 and a hadronic copper-scintillating-fiber calorimeter (FoCal-H) of about 5λ int. The data were taken in various test beam campaigns between 2021 and 2023 at the CERN PS and SPS beam lines with hadron beams up to energies of 350 GeV, and electron beams up to 300 GeV. Regarding FoCal-E, we report a comprehensive analysis of its response to minimum ionizing particles across all pad layers, employing various operational modes including different pre-amplifier and bias voltage settings. The longitudinal shower profile of electromagnetic showers is measured with a layer-wise segmentation of 1X 0. As a projection to the performance of the final detector in electromagnetic showers, we demonstrate linearity in the full energy range, and show that the energy resolution fulfills the requirements for the physics needs. Additionally, the performance to separate two-showers events was studied by quantifying the transverse shower width. Regarding FoCal-H, we report a detailed analysis of the response to hadron beams between 60 and 350 GeV. The results are compared to simulations obtained with a Geant4 model of the test beam setup, which in particular for FoCal-E are in good agreement with the data. The energy resolution of FoCal-E was found to be lower than 3% at energies larger than 100 GeV. The response of FoCal-H to hadron beams was found to be linear, albeit with a significant intercept that is about factor 2 larger than in simulations. Its resolution, which is non-Gaussian and generally larger than in simulations, was quantified using the FWHM, and decreases from about 16% at 100 GeV to about 11% at 350 GeV. The discrepancy to simulations, which is particularly evident at low hadron energies, needs to be further investigated.