Redox flow batteries (RFBs) are promising rechargeable electrochemical devices for grid-scale energy storage, but further cost reductions are needed for widespread implementation. While research efforts have primarily focused on molecular discovery, there has been significantly less attention paid to the engineering aspects (i.e. transport, reactor design) of the battery. Of particular importance are the porous electrodes used in the electrochemical stack. Today’s electrodes largely draw from the fuel cell material set, but, within a RFB, the porous electrode must perform a number of different roles including providing active surfaces for electrochemical reactions, facilitating uniform liquid electrolyte distribution, and supporting low pressure drops. Accordingly, before purpose-built electrodes can be developed for RFB applications, performance-limiting factors for the present materials set must be quantified. Unambiguous analysis is challenging in an operating RFB due to the complex coupling of transport and reactions, which vary as a function of state of charge during cell cycling. Deconvoluting the role of electrode properties on flow battery performance requires the development of diagnostic techniques that enable electrode characterization under well-controlled but application-relevant conditions. To this end, we systematically evaluate the performance of several different carbon paper, felt, and cloth electrodes using the single-electrolyte cell configuration [1] and a model organic redox couple (TEMPO/TEMPO+) [2]. Using polarization and electrochemical impedance spectroscopy, we quantify the impact of electrode microstructure on battery performance. To further understand the role of electrode microstructure on the performance, we use tomography, and numerical simulation in tandem with the aforementioned electrochemical diagnostics. We find that woven electrodes, which feature a bimodal pore size distribution, provide an outstanding electrochemical performance and low pressure drop [3]. Inspired on these learnings, our most recent work focuses on developing bottom-up synthetic methods to fabricate porous electrodes with engineered microstructures, with a particular interest in bimodal pore size distributions and porosity gradients across the electrode thickness. In this talk, I will discuss our most recent experimental strategies to engineer electrodes with highly-controlled microstructures tailored for specific RFB chemistries. Darling et al., J. Electrochem. Soc., 161, A1381 (2014).D. Milshtein et al., J. Power Sources, 327, 151 (2016).Forner-Cuenca et al., Under Review at Electrochem. Soc. Acknowledgments We gratefully acknowledge the financial support of the Swiss National Science Foundation (P2EZP2_172183) and the Joint Center for Energy Storage Research (JCESR), an Energy Innovation Hub funded by the United States Department of Energy.
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