Abstract An experiment was conducted to evaluate batch fraction (BF), physical characteristics (DIET), and mixing duration (DUR) on long particle distribution in finishing diets. Diets were mixed in a 2.35 m3 horizontal mixer. The experiment was designed as a 5×3×2 factorial arrangement with nine replications per simple mean. Factors included 1) BF (n = 5), 2) DIET (n = 3) containing no corn-milling by-product (CON), a dry-corn milling by-product [47.45 ± 1.015% DM (as-is basis); DRY], or a wet-corn milling by-product [43.67 ± 1.786% DM (as-is basis); WET], and 3) mixing duration (n = 2) of 20 or 25 revolutions. Diets contained a 1:1 blend of DRC:HMC, the corn-milling by-products replaced the corn blend (20% total diet DM inclusion), grass hay (6% DM inclusion), liquid supplement (5% DM inclusion), and a meal supplement (7% DM inclusion). Data were analyzed as a CRD using the GLIMMIX procedure (SAS Inst., Inc., Cary, NC) using a multinomial approach. Samples of the total mixed ration (TMR) were subjected to separation via the Penn State Particle Separator. The dependent variable of interest was the portion of the TMR retained on the 19 mm sieve. No interactions were detected (P ≥ 0.49). There was an 87.1% (P = 0.01) increase in retention on the 19 mm sieve for last BF compared to the first BF. Diet influenced (P = 0.04) 19 mm sieve retention, there was 10.2% less TMR retained on the 19 mm sieve for DRY versus WET; CON was intermediate. Mixing duration did not influence (P = 0.73) 19 mm sieve retention. These data indicate that as the mixer unloads there can be nearly double the amount of roughage fed; differing physical characteristics of the diet only moderately influence the true roughage content fed. Differing roughage content delivered depending upon the BF could influence daily intake, feed efficiency and alter observed to expected ratios of dietary net energy.
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