Inverted pavement system has been introduced for many years with field investigations, laboratory studies and numerical simulation works. Field investigations of inverted pavement structures have not been widely conducted and are very limited in the USA. This study presents a comprehensive field study on a full-scale inverted pavement as well as a conventional control pavement section constructed in Tennessee, USA. A combination of multiple non-destructive testing (NDT) methods, including ground penetration radar (GPR), Benkelman beam test, 3D road profiling test by laser crack measurement system (LCMS), and falling weight deflectometer (FWD) tests were utilized to assess the actual thickness, structural capacity and surface conditions of the pavement structures. The road surface profiling test results showed that the inverted pavement outperformed the conventional section in roughness, cracking and rutting conditions. Deflection Basin Parameters (DBPs) such as surface curvature index (SCI), base damage index (BDI), base curvature index (BCI) and W7 (7th sensor’s value of FWD) values were compared to study the layers’ condition of the inverted and conventional pavement sections. In addition, a preliminary simulation analysis by a Finite Element Method (FEM) model was conducted to compare the performance of inverted and conventional pavement sections under FWD load. The simulation results showed that the inverted pavement structure could reduce the potential of crack initiation and propagation due to smaller tensile stress at the bottom of the asphalt concrete layer (AC). Also, the smaller deflection was measured at the top of subgrade soil (SG), which reduced the total deflection of the inverted pavement structure. Furthermore, the cement-treated base (CTB)-constrained unbound aggregate base (UAB) acted as a cushion to relieve the tension from CTB and support the AC layer. The stress-dependent property of UAB in the inverted pavement contributed to the performance and ductility of inverted pavement but had little influence on the conventional pavement.
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