Fabrication Of Patterns Research Articles

Medium-assisted scalable printing of LIPSS via femtosecond laser projection manufacturing

Femtosecond laser has been widely applied for manufacturing micro-/nanostructures in micro-optics, microelectronics, and biomedical engineering. However, tight focusing remains restricted by efficiency, and large-field scanning with a scanning mirror sacrifices precision. In this paper, we proposed a medium-assisted femtosecond laser projection manufacturing (MA-FPM) approach, which enables the fabrication of controllable patterns that incorporate 115 nm periodic laser-induced periodic surface structures (LIPSS). We demonstrated the capability of this technology in fabricating different patterns and pattern arrays. Additionally, we illustrated the application of the micro-nanostructures in plasmon enhancement through Raman spectroscopy. The MA-FPM technique holds promise for metasurface, biosensing, label-free microscopy, and tissue engineering.

Investigation of the effects of fabric structural parameters on the roughness of coated fabrics

In this study, the effects of the weave structures used in the base fabric on the surface roughness parameters of coated polyester fabrics were investigated. 100% polyester fabrics woven with different weft yarn densities in the basket, twill, and sateen weave patterns were coated with calcite (CaCO3), a widely used and economical filler in the textile coating. The surface properties of the fabrics were examined by evaluating various surface roughness parameters such as arithmetic average height (Ra), mean height of peaks (Rpm), and mean depth of valleys (Rvm). Warp yarn properties were kept constant to investigate the effect of changes in weave pattern and weft yarn density. Experimental results indicated that surface roughness values changed depending on the weave pattern of the base fabric, warp and weft directions, and weft yarn density. Overall, after the coating process, the Ra, Rpm, and Rvm values decreased in both the weft and warp directions.

ETHNOMATHEMATICAL EXPLORATION OF THE TRADITIONAL FABRIC OF KARAWO GORONTALO IN RELATION TO THE CONCEPT OF TRANSFORMATION GEOMETRY

This study aims to explore the ethnomathematics contained in the traditional fabric motifs of Karawo Gorontalo in relation to the concept of geometry transformation. This research is qualitative in ethnographic design. The subjects of this study were Karawo embroidery craftsmen with research locations in Karawo production houses, Ayula village, Tapa district, Bone Bolango regency, Gorontalo Province. Data collection techniques with observation, interviews, documentation studies, and literature studies are then analyzed using Spradley’s domain analysis method. The results showed that is an embroidery art that has been preserved since 1600 AD and continues to be preserved by Gorontalo women until now. Karawo also has a manufacturing process that includes slicing and plucking yarn, Mo-Karawo or embroidery, and the last stage is to make refinement. The Ethnomathematics of Karawo fabric embroidery patterns is the geometry of transformation, which is some motifs that can apply the concepts of translation, reflection, dilation, and rotation. This application shows a relationship and can explain the relationship between the concept of transformation geometry and Karawo and can also be illustrated in the Cartesian diagram.

Nanoimprint lithography-assisted block copolymer self-assembly for hyperfine fabrication of magnetic patterns based on L10-FePt nanoparticles

Abstract L10-FePt-type bit-patterned media has provided a promising alternative for ultrahigh-density magnetic recording systems in the current digital era, but rapid fabrication of magnetic patterns with hyperfine bit islands is still challenging, especially with the target for miniaturization and scalable production simultaneously. Herein, Fe,Pt-containing block copolymers were utilized as single-source precursors for solution-processable patterning and subsequent generation of the demanding magnetic FePt dots by in situ pyrolysis. High-throughput nanoimprint lithography was initially employed to fabricate the predefined bit cells precisely, and then the intrinsic self-assembly of phase-separated block copolymers further drove the formation of accurate bit islands. Benefiting from the synergistic effect of top-down lithographic approach and bottom-up self-assembly, the customizable patterns could be achieved for large-scale mass production in targeted areas, but high-density isolated dots could also be accurately aligned along the patterned features after subsequent self-assembly. This reliable strategy would provide a good avenue to precisely construct ultrahigh-density magnetic data storage devices.

Broadband HMSIW antenna using a demi hexagonal ring slot for X-band application

Microstrip antennas offer several advantages, including small size, easy fabrication, controllable polarity and radiation patterns, and easy integration with other components. These qualities make microstrip antennas more reliable than other antenna types. However, they also have limitations, such as lower radiation efficiency and narrow bandwidth, primarily due to the thin substrate thickness. Substrate integrated waveguide (SIW) is a type of microstrip antenna. SIW antennas come in two forms: one with a rectangular shape, typically designed as a slot, and the other in the form of a horn. However, SIW slot antennas face challenges with narrow impedance bandwidth due to the thin substrate, unlike conventional bulky hollow waveguides. The half-mode substrate integrated waveguide (HMSIW) slot antenna, which is a 50% miniaturized version of the SIW slot antenna, also suffers from reduced fractional bandwidth, resulting from the miniaturization and the thin substrate. This paper focuses on enhancing the bandwidth of HMSIW antennas by incorporating a demi-hexagonal ring slot. The broadband impedance bandwidth simulation (27.36%) is achieved through triple resonance frequencies to address the issue of narrow impedance bandwidth. Both the simulation results and measurements show consistency, with the measured impedance bandwidth ranging from 8.91 to 12.62 GHz (34.46%), demonstrating at least triple resonance frequencies.

Multilevel azopolymer patterning from digital holographic lithography

Holographically generated grayscale light patterns are used to directly create discrete multilevel surface reliefs, expanding the azopolymer-based patterning capabilities for complex surface designs.

Creation of Cultural Community Products From Woven Fabric Patterns of Nakhon Chai Burin, Thailand

Creation of Cultural Community Products From Woven Fabric Patterns of Nakhon Chai Burin, Thailand

EXPLORATION OF PRINGGASELA WOVEN FABRIC AESTHETICS AS AN INSPIRATION FOR NEW CREATION DANCE FLOOR PATTERNS

This study explores the aesthetic elements of Pringgasela woven fabric, a traditional textile from Lombok, Indonesia, as a source of inspiration for innovative dance floor pattern designs. Pringgasela weaving is celebrated for its intricate motifs, harmonious color schemes, and rich cultural symbolism. By analyzing its visual and symbolic characteristics, this research aims to reinterpret traditional textile patterns into dynamic and functional spatial designs suitable for modern performance spaces. The study involves an aesthetic analysis of the fabric's patterns, the extraction of key design elements, and their adaptation into modular dance floor layouts. It emphasizes the importance of preserving cultural heritage through contemporary applications, fostering a dialogue between traditional arts and modern creative industries. The results offer a framework for integrating cultural aesthetics into innovative design, contributing to both cultural preservation and artistic innovation.

Anionic Photoacid Generator Bound Polymer Photoresists With Improved Performance for Advanced Lithography Patterning

ABSTRACTChemically amplified resist (CAR) has gained considerable attention in the realm of extreme ultraviolet lithography (EUVL) due to their exceptional photosensitivity, high resolution, and commercialization. This work presents the development of an anionic photoacid generator (PAG) bound polymer (PGM) photoresist composed of three rationally selected monomeric units: 2‐Phenyl‐2‐propyl methacrylate (PPMA), γ‐butyrolactone‐3‐yl methacrylate (GBLMA), and triphenyl sulfonium salt 1,1,2‐trifluorobutanesulfonate methacrylate (MTFBS‐TPS). Electron beam lithography (EBL) studies demonstrate that the PGM photoresist functions as a positive tone photoresist with commendable sensitivity (27.9 μC/cm2) and contrast (6.53). When compared under similar conditions, with equal amounts of PAG and identical processing, the PGM photoresist exhibited superior pattern fidelity, ease of handling, and higher line resolution (25 nm) relative to the triphenyl sulfonium triflate (TPS‐OTF) blend polymer (PG‐T) photoresist. This enhancement is probably caused by anionic PAG directly attaching to the polymer backbone, which mitigates acid diffusion during the post‐exposure baking (PEB) process. Moreover, the PGM photoresist obtained a pattern of 37.5 nm at 50 mJ/cm2 in the EUVL test. The positive tone resists were successfully applied for the fabrication of nanoscale patterns.

Probabilistic Assessment of Soil–Rock Mixture Slope Failure Considering Two‐Phase Rotated Anisotropy Random Fields

ABSTRACTSoil–rock mixture (SRM) slopes consist of soils and rocks and are widely distributed globally. In addition to heterogeneity and discontinuity within SRM slopes, the inherent spatial variability can be observed in soil and rock properties. However, spatial variability in rock and soil properties and layouts has not been well considered in the stability analysis of SRM slopes. Additionally, SRM slopes commonly show a rotated anisotropic fabric pattern, while such fabric has rarely been accounted for in SRM slope stability analysis. In this study, a two‐phase rotated anisotropy random field simulation method is proposed to model these spatial variations simultaneously. The proposed approach is then integrated with the finite element method (FEM) to study the impacts of soil volume fraction and bedding dip angle (i.e., rotated anisotropy) on the probability of failure (pf) and failure mode of SRM slopes. It is found that considering only spatially varying layouts can underestimate pf by up to 97% compared to considering both spatially variable properties and layouts. The increase in soil volume fraction significantly improves pf and the likelihood of deep failure. The bedding dip angle greatly influences pf, yet deep failure remains dominant across different bedding dip angles. Furthermore, the failure mode of SRM slopes is more sensitive to the changes in soil volume fraction than to bedding dip angle.

Sustainable Fabrication and Transfer of High-Precision Nanoparticle Arrays Using Recyclable Chemical Pattern Templates.

Nanoparticle (NP) arrays, particularly those with plasmonic properties, have diverse applications in electronics, photonics, catalysis, and biosensing, but their precise and scalable fabrication remains challenging. In this work, a facile chemical-based strategy is presented for the fabrication of precise NP patterns using a combination of soft thermal nanoimprinting and template-directed assembly. The approach enables the creation of well-defined NP arrays with single-particle resolution and yields over 99%, covering a diverse range of NP sizes from 30 to 150nm. These patterns can be transferred onto various substrates including semiconductors, insulators, 2D materials, and flexible polymers, maintaining high uniformity and repeatability for over 60 cycles with minimal degradation. Moreover, the method enables the fabrication of extensive NP arrays up to 1 cm2 with a positional accuracy of ±11 nm for 30nm NPs. As a result, the obtained silver NP arrays exhibit ultranarrow surface lattice resonances with a linewidth of 4nm and a quality factor (Q) of 216. The method offers new avenues for the creation of plasmonic NP arrays for flexible and wearable devices.

A multifunctional and tough lotus root starch-based bio-photonic hydrogel for stretchable fabric pattern color change and water rewriting.

Photonic crystal hydrogels (PCHs) are innovative materials that translate imperceptible deformations and humidity changes into visible colors, broadening the applications of photonics in bioengineering and smart materials. To overcome poor mechanical properties of traditional PCHs limited by weak intermolecular forces, we designed a PCH with a dual-network framework comprising N-isopropylacrylamide-co-acrylamide (NIPAM-co-AM) and biomass lotus root starch (LR). Since LR is rich in hydroxyl groups, it can undergo molecular linkage entanglement with the NIPAM-co-AM hydrogel matrix, forming hydrogen bonds that significantly enhance the mechanical properties of the PCH. We have prepared PCH films capable of conveying multidimensional information about the extent and distribution of transient deformation by encapsulating magnetic photonic crystal microspheres (MPCMs) within a hydrogel matrix. The PCH films were found to have ultrafast response time (< 10s), full-color tunable range, high spatial resolution, excellent mechanical toughness (tensile up to 0.17MPa) and sensitivity (2.52nm%-1), and were able to sense relative humidity (RH) from 11% to 98%. Equipped with a dynamically reconfigurable lattice, this dual-responsive (tensile/humidity) PCH not only facilitates the creation of water-rewritable photonic films but also holds promise for integration into structural color elastic fabrics, thereby presenting novel prospects for smart textile applications.

Yarn‐to‐Yarn Surface Area and Roughness as Structural Engineering Tools for Optimizing the Electrical Output of Triboelectric Nanogenerators: Geometrical and Experimental Verification

AbstractThis paper investigates the performance of woven triboelectric nanogenerators (W‐TENGs) fabricated with different fabric patterns, specifically plain, twill, and hopsack weaves, using wool and polyester yarns. It is intended to enhance the electrical output and efficiency of W‐TENGs for potential applications in wearable electronics by optimizing the weaving pattern. Results indicate that W‐TENGs with twill 2/2 and hopsack 2/2 patterns exhibit superior electrical outputs, attributed to their higher contact surface area and roughness. The twill 2/2 pattern demonstrates the highest electrical output, generating an open‐circuit voltage of 4.7 V, a short‐circuit current of 4 µA, and a transferred charge of 0.35 µC. This study also highlights the critical role of surface area and dielectric material roughness in determining the output performance of triboelectric structures. A theoretical model is developed to calculate the real contact surface area of the woven fabrics with different patterns. Statistical analysis reveals significant relationships between surface roughness parameters and electrical performance. Dynamic testing under varying contact forces and frequencies demonstrates the practical applicability and robustness of the W‐TENGs. Furthermore, the devices exhibit excellent durability, maintaining stable performance over extended periods. This research provides new insights into fabric design strategies for optimizing energy harvesting in wearable devices.

Synthesis and application of lead iodine-based perovskite nanomaterials

In this study, we employed a modified ligand-assisted recrystallization precipitation (LARP) method to synthesize perovskite nanomaterials with emission peaks ranging from 515 nm to 683 nm. The synthesis of these nanomaterials with different emission peaks was achieved by simply controlling the type and amount of cesium oleate. These CsPbI3 nanomaterials possess different morphologies, and all of them show excellent PL properties. Furthermore, by simply mixing the nanomaterials with sodium citrate, a large quantity of powders of various colors was obtained, which can be used for the fabrication of multicolor patterns.

Development platform for UV-NIL processes using polymer masters produced by laser ablation and photolithography

Ultraviolet nanoimprint lithography (UV-NIL) is a versatile and cost-effective technique for the fabrication of micro- and nanostructures by copying master patterns in a planar or a roll-to-roll process through curing of a liquid UV-sensitive precursor. For applications with a high pattern complexity, new UV-NIL process chains must be specified. Master fabrication is a challenging part of the development and often cannot be accomplished using a single master fabrication technique. Therefore, an approach combining different patterning fabrication techniques is developed here for polymer masters using laser direct writing and photolithography. The polymer masters produced in this way are molded into inverse silicone stamps that are used for roll-to-roll replication into an acrylate formulation. To fit the required roller size for large-area UV-NIL, several submasters with micrometer-sized dot and line gratings and prism arrays, which have been patterned by these different techniques, are assembled to final size of ∼200 × 600 mm2 with an absolute precision of better than 50 µm. The size of the submasters allows the use of standard laboratory equipment for patterning and direct writing, thus enabling the fabrication of micro- and even nanostructures when electron-beam writing is utilized. In this way, the effort, time, and costs for the fabrication of masters for UV-NIL processes are reduced, enabling further development for particular structures and applications. Using this approach, patterns fabricated with different laboratory tools are finally replicated by UV-NIL in an acrylate formulation, demonstrating the high quality of the whole process chain.

Water-Vapor-Triggered Dual-Mode Optical Responses in Rare-Earth-Doped Hollow Nanospheres.

Multimode responsive optical materials are garnering ever-increasing attention due to their diverse applications. This work showcases a film assembled with rare-earth-doped CaF2 hollow nanospheres that exhibit water-vapor-triggered dual-mode optical responses. Upon exposure to flowing water vapor, the film rapidly (less than 1.5 s for a 7.7 μm thickness) transitions to a transparent state and simultaneously undergoes a sharp decrease in the photoluminescence intensity. Both of these changes fully reverse upon water evaporation, demonstrating an impressive reversibility over at least 200 cycles. The water-vapor-induced dual-mode responses are attributed to the altered incident light propagation path stemming from the similar refractive indices between CaF2 and water, coupled with the water-induced energy loss of the rare-earth ions. The fabrication of encryption patterns displaying separate signals in multiple channels, as well as the demonstration of noncontact sensing for water vapor distribution, underscore the promising application potential of this dual-mode responsive system.

Visual pattern auto-generation for yarn-dyed plaid fabric based on modified genetic operators

With the aggravated homogenization of the commodity in the increasingly competitive marketplace, the industries have been converted to design and manufacture small batch productions with a wide variety. To reduce the designer’s burden and shorten the design cycle of the product, an auto-generation method for the pattern of yarn-dyed fabric was proposed based on the modified genetic operators. Initially, the design elements to form the pattern were extracted and encoded as a chromosome by natural number encoding. Then, the fabric weave model was built using the matrix of 0 and 1. Based on the color scheme and yarn arrangement, the pattern of yarn-dyed fabric can be generated automatically. The elements can be exchanged to generate new patterns by the genetic operators. Finally, the obtained pattern was imported into the three-dimensional virtual shirt model. Experiments show that the proposed method can help the designer obtain different patterns quickly and effectively, and different design elements can be controlled according to the requirements of the designer. Based on the annual fashion trend, fashionable colors can be involved to realize fast reaction in product design.

Surface modification and patterning of polymer thin films by plasma and adsorption behavior of proteins

The surface wettability property of hydrophobic polystyrene (PS) and hydrophilic polyethylene glycol (PEG) thin films subjected to modification by direct current plasma glow discharge is studied. The polymer films exhibited change of surface wettability on exposure to air, nitrogen, oxygen or argon plasmas. In PS films a swift modification to hydrophilic surface and subsequent steady recovery following first order kinetics are observed. The rate of modification and recovery are adjustable by adjusting the plasma ambient and parameters, and additional wet-chemical treatment using ionic solutions. In PEG films the hydrophobic wettability evolve with ageing following the first order kinetics, and is stable for long period on exposure to air ambient. Moreover, a vapor deposition like process is possible using the PEG films as source to deposit self-assembled molecular layers with hydrophobic wettability on other surfaces. Using surface modification or molecular deposition processes, the fabrication of wettability patterns in the surface of PS and PEG films, and on other surfaces by vapor transport using PEG films, and also the possibility to produce gradient wettability patterns are demonstrated. Moreover, the adsorption behavior of immuno-specific system of proteins on surface modified hydrophilic PS films is studied.

Effect of structural parameters on formability of auxetic weft-knitted fabrics based on zigzag structure

Auxetic materials are characterized by a negative Poisson’s ratio (NPR), which expands when stretched and shrinks when compressed. Due to the synclastic curvature of auxetics, they have good formability. These properties make them useful in applications requiring formability, such as composites, fashion and clothing, medical, protective, and sports fields. In this research, auxetic weft-knitted fabrics based on foldable structures were knitted. The effect of structural parameters including fabric pattern, yarn count, and loop length on the formability of auxetic weft-knitted fabrics was investigated and compared to plain weft-knitted fabric (Jersey). Auxetic fabrics with three distinct patterns and three different loop lengths were knitted using polyester yarns of varying three counts. Then, the formability experiment was conducted using the hemisphere mold, and the forming energy of fabric samples was obtained. The results demonstrated that auxetic fabrics exhibit superior formability to conventional (non-auxetic) fabrics, attributed to their synclastic curvature. Among the auxetic fabrics, those with larger zigzag angles, finer yarn counts, and larger loop lengths showed higher formability. These findings enhance the potential applications of auxetic fabrics in various industries such as medical and protective, emphasizing their ability to conform to complex shapes with minimal wrinkling.

Influence of Prosopis juliflora bark powder/fillers on the mechanical, thermal and damping properties of jute fabric hybrid composites

In recent years, the natural fiber (NF) reinforced composites have become popular as substitute material for conventional metals and alloys in a range of structural applications. The aim of this experiment is to utilize the waste of both Prosopis Juliflora (PJ) bark and Jute fabric in valuable applications for the first time. The influence of fabric stacking patterns on the mechanical characteristics (ductile, flexural, hardness and impact) and thermal stability of fabric Jute/PJ bark powder reinforced hybrid composites in the epoxy matrix is investigated in this task. The compression moulding method is used to create composite laminates of same widths that are layered in various combinations of 5%, 10% and 15% weight of PJ bark powder. The prepared reinforced test samples characteristics of tensile, flexural, impact, and hardness characteristics are experimentally investigated. The outcomes revealed an inclusion of 15 wt% of PJ bark powder reveals positive effect on tensile, flexural, impact, hardness and thermal characteristics. These composites have a diverse range of applications, including industries, automobile and civil applications.