Particle Size Of Powder Research Articles

Multiscale Simulation of Laser-Based Direct Energy Deposition (DED-LB/M) Using Powder Feedstock for Surface Repair of Aluminum Alloy.

Laser-based direct energy deposition (DED-LB/M) has been a promising option for the surface repair of structural aluminum alloys due to the advantages it offers, including a small heat-affected zone, high forming accuracy, and adjustable deposition materials. However, the unequal powder particle size during powder-based DED-LB/M can cause unstable flow and an uneven material flow rate per unit of time, resulting in defects such as pores, uneven deposition layers, and cracks. This paper presents a multiscale, multiphysics numerical model to investigate the underlying mechanism during the powder-based DED-LB/M surface repair process. First, the worn surfaces of aluminum alloy components with different flaw shapes and sizes were characterized and modeled. The fluid flow of the molten pool during material deposition on the worn surfaces was then investigated using a model that coupled the mesoscale discrete element method (DEM) and the finite volume method (FVM). The effect of flaw size and powder supply quantity on the evolution of the molten pool temperature, morphology, and dynamics was evaluated. The rapid heat transfer and variation in thermal stress during the multilayer DED-LB/M process were further illustrated using a macroscale thermomechanical model. The maximum stress was observed and compared with the yield stress of the adopted material, and no relative sliding was observed between deposited layers and substrate components.

Effect of Sorghum and Maize Malt Particle Size on Physicochemical, Stability, Microbiological, and Sensory Characteristics of Umqombothi

The consumption of Umqombothi alcoholic beverages in South Africa is widespread in townships and rural areas. This study aimed to investigate the effect of sorghum and maize malt particle size on the physicochemical, microbiological, stability, and sensory characteristics of Umqombothi. Three different particle sizes were compared, namely control, coarse, and fine powder particle sizes. Subsamples were taken at the following stages, during the production of Umqombothi: first, second, third, fourth, and fifth. Lactic acid bacteria were significantly dominant, with 8.16, 7.11, and 5.91 log cfu/mL in the final product for the control, coarse, and fine powder particle sizes. The yeast counts were 3.3, 4.64, and 5.63 log cfu/mL for the control, coarse, and fine powder particle sizes. Molds were significantly reduced to non-detectable levels after the second fermentation and the total coliforms in the final product were reduced for all particle sizes. The total soluble solids significantly decreased in the second fermentation samples. The coarse particle size exhibited significantly higher alcohol and significantly lower pH levels, which are encouraging signs for improved quality and shelf life. Different particle sizes of sorghum and maize malt affect the quality of the finished product and the production method of umqombothi.

Preparation and characterization of bamboo based nanocellulose by ball milling and used as a filler for preparation of nanocomposite

In this research, bamboo-based nanocellulose was prepared and characterized using high-speed ball milling to reduce initial bamboo powder particle size for potential use in nanocomposites. FTIR analysis revealed structural modifications, including increased cellulose content and decreased lignin content post-treatment. XRD analysis indicated a shift from cellulose I to cellulose II, suggesting altered crystallinity and hydrogen-bonding networks. SEM analysis revealed distinct morphological changes between untreated and NaOH-treated bamboo fibers, with the latter exhibiting surface modifications indicative of effective treatment. Atomic Force Microscopy (AFM) and Transmission Electron Microscopy (TEM) images demonstrated a reduction in particle size to approximately 80 nm, with reduced aggregation and individualized nanofibrils. Tensile tests of bamboo nanoparticle-epoxy biocomposites with varying weight percentages (0.5 %, 1 %, 1.5 %, and 2 %) of nanoparticles showed enhanced tensile strength up to 1.5 % loading (83.92 ± 1.74 MPa), but a decrease at 2 % loading (70.24 ± 1.80 MPa), indicating increased strain-to-failure. SEM and TEM images illustrated a homogeneous distribution at 1.5 wt%, but increased agglomeration at higher contents, impacting microstructure. This study underscores bamboo-derived nanocellulose's potential for tailored applications and improved mechanical properties in nanocomposites, highlighting the critical role of filler content in material performance and microstructure.

Particle Size-Tunable Polydopamine Nanoparticles for Optical and Electrochemical Imaging of Latent Fingerprints on Various Surfaces.

Powder dusting method is the most widely used approach due to its low cost, simplicity, minimal instrument dependence, and extensive applicability for developing latent fingerprints (LFPs). Herein, a novel optical and electrochemical dual-mode method for high-resolution LFP enhancement has been explored based on size-tunable polydopamine (PDA) nanoparticles (NPs) and scanning electrochemical microscopy (SECM). Dark PDAs rich in functional groups and negative charges can combine with the residues of LFPs on various surfaces with high sensitivity and selectivity to realize high-resolution visual fingerprint physical patterns on various porous and nonporous substrates with light color. However, optical visualization is not feasible for LFPs on dark or multicolored surfaces. Fortunately, based on the differences in electrochemical reactivity between ridges and furrows caused by the conductivity and reducibility of PDA powders, SECM can serve as a powerful supplement to optical methods to effectively overcome background color interference and distinctly display fingerprint patterns. Intriguingly, it is noteworthy that the binding amount and particle size of PDA powder significantly affected the optical and electrochemical visualization of LFPs: more powder binding amounts provided darker ridges in optical, and more surface reaction sites (larger powder binding mass at the same particle size or smaller particle size at the same mass) provided higher currents of ridges in electrochemical imaging. It demonstrates that the PDA powder as a dual-mode developer for LFPs offers a promising method for individual identification in forensics.

Mechanical Properties of Aluminum Matrix Syntactic Foams Manufactured with Aluminum Smelter Waste

Aluminum smelter waste (ASW) is a big contributor to landfill and its recycling has been of great interest. This study characterizes the ASW powder, manufactures aluminum matrix syntactic foams using ASW, and investigates their mechanical properties. Different particle size groups of the ASW powder contain different impurities and porosities, leading to different strengths. The mechanical behaviors of the ASW syntactic foams are similar to existing metal matrix syntactic foams. The compressive yield strength, plateau strength, and specific energy absorbed vary in the ranges of 111–398, 33–145 MPa, and 18–71 MJ m−3. The flexural strength and flexural modulus vary in the ranges of 8–138 MPa and 13–72 GPa. The peak impact strength and impact energy in drop‐weight impact vary in the ranges of 192–547 MPa and 16–29 J. Particle size and heat treatment of the ASW powder have significant effects on the properties and brittleness of the resultant syntactic foam.

FT-IR-based fingerprint combined with unsupervised chemometric analysis revealed particle sizes and aqueous-ethanol ratio alter the chemical composition and nutraceutical value of Daucus carota

This study reported the effects of particle size of dry powder and the optimum solvent extraction on the nutraceutical value of carrot by observing its FT-IR fingerprint, TPC, TFC, and antioxidant activity. The dried-powdered carrot was ultrasound-assisted extracted using EtOH, water, and EtOH-water. The TFC, TPC, and antioxidant activity were analysed by a colorimetric method using a spectrophotometry UV-Vis. The chemotaxonomy of samples was analysed using FT-IR combined with chemometrics analysis. The TFC, TPC, and antioxidant capacity were significantly different for each sample with the highest TFC, TPC, and antioxidant obtained on particle size 149 μm with EtOH-water (50:50) as the most prominent solvent (19.51 mgQE/g, 9.90 mgGAE/g, IC50: 16.7 ± 0.89 µg/mL). FT-IR profiling of samples also illustrates a minor different pattern of the spectrum, indicating there is a difference in their chemical composition. The particle size and EtOH-water ratio influence the chemical composition and antioxidant activity of carrots.

Microstructure and mechanical properties of Co31.5Cr7Fe30Ni31.5 high-entropy alloy powder produced by plasma rotating electrode process and its applications in additive manufacturing

Microstructure and mechanical properties of feedstock powders critically determine the quality of additive manufacturing (AM). The present study employs a plasma rotating electrode process (PREP) to produce non-equiatomic Co31.5Cr7Fe30Ni31.5 high-entropy alloy (HEA) powders and examines variations of their microstructure and mechanical properties with powder particle size in the range of 20–106 μm. It finds that the powders possess smooth surfaces, good sphericity, and equiaxed polycrystal grains under PREP electrode rod arc speed of 32000 r/min and main arc current of 760 A. A stable FCC structure is maintained regardless of the powder particle size. Moreover, the nano-hardness of the powders generally decreases with the increase of powder particle size except for that of 50–75 μm, which is positively correlated with the change of the grain size. The finest grain size is present for powders with particle sizes of 50–75 μm, which possess the highest average nano-hardness and reduced elastic modulus. Bulk alloys fabricated by cold spray (CS) and laser cladding (LC) AM maintain the FCC structure. The CSAM bulk alloy shows early brittle fracture due to the presence of pores and prior particle boundaries resulting from insufficient plastic deformation of the powder particles. The LCAM bulk alloy presents good tensile properties with the ultimate tensile strength (UTS) and elongation to failure being 481.2 MPa and 35.9%, respectively, which can be attributed to the good cohesion and grain characteristics. The present study shall provide the field of AM with useful information in the applications of non-equiatomic PREP HEA powders.

Underwater explosion energy output characteristics of hexanitrohexaazaisowurtzitane (CL-20)-based aluminized explosives with different aluminum powder particle sizes

Underwater explosion energy output characteristics of hexanitrohexaazaisowurtzitane (CL-20)-based aluminized explosives with different aluminum powder particle sizes

Coercivity enhancement of sintered NdFeB magnets by powder Refinement, lubricant increment and Hydrogen-Containing sintering manufacturing

This study investigates powder refinement, lubricant increment, and hydrogen-containing sintering procedures to develop high coercivity in NdFeB magnets. To improve the intrinsic coercivity iHc of sintered NdFeB magnets, it is proposed to control the average particle size and distribution of the magnetic powder by increasing the classification wheel speed of the jet mill during the jet milling process. Additionally, the incremental addition of lubricant is carried out in the additive mixing stage after the magnetic powder is refined. Through the increase of lubricant, the amount of lubricant is enough to completely cover the surface of the powder; hence, the alignment of the powder in the magnetic field forming process is improved, thereby increasing the maximum magnetic energy product (BH)max of the magnet. However, the magnetic properties of the magnet are improved through the refinement of the powder and the increase of the lubricant, but it also leads to the residue of impurities inside the magnet, which actually deteriorates the iHc. Different from the traditional process, this study moved the dehydrogenation procedure to the sintering process, thus reducing the residue of impurities inside the magnet, which is beneficial to the improvement of the magnetic properties of the magnet. Herein, we report a new commercial-scale process (100 kg batches) integrating all the above-modified procedures that reached the best experimental results of iHc = 20.79 kOe, (BH)max = 44.46 MGOe and BHH = 65.25 (i.e., BHH= iHc + (BH)max). The iHc, (BH)max, and BHH of the NdFeB magnet obtained by the new process proposed in this study are 16.47 %, 0.33 %, and 5 % higher than the traditional process, respectively. As a result, iHc has been greatly improved, making NdFeB magnets more conducive to meeting a wide variety of end-user applications, including high-coercivity (>20 kOe) sintered magnets suitable for equipment operating in high-temperature environments.

The effects of adding Si3N4 as a nitrogen source on the properties of Ni-Free Co-28Cr-6Mo-xN alloy powders developed by mechanical alloying

Co-Cr-Mo alloys, which also contain Ni, are often used as materials for implants in orthopedic surgery due to their excellent mechanical properties and resistance to corrosion. However, when these alloys are implanted into the body, they can release nickel ions into the host tissues, which can pose health risks over time. To address this issue, nitrogen can be substituted for nickel. This study involves the synthesis of cobalt-based alloy powders, following the chemical composition specified by ASTM F1537, using different percentages of silicon nitride as a nitrogen source via the mechanical alloying method in an argon atmosphere. The effects of increasing silicon nitride content on the particle morphology, particle size, phase transformations, microstructure, and hardness of the synthesized powders were investigated using XRD, SEM, TEM, and microhardness tests. The results obtained from the X-ray diffraction analysis indicate that the alloying process was conducted effectively. It was observed that the silicon nitride underwent decomposition, and a portion of its nitrogen reacted with chromium to form the chromium nitride phase. Additionally, it was observed that an increase in the silicon nitride content resulted in a decrease in crystallite size and an increase in lattice strain. Adding silicon nitride in varying percentages resulted in crystal sizes within the nanometer range. The SEM results indicated that the size of powder particles decreased with an increase in the content of silicon nitride, and there was a more uniform distribution of particle sizes, with less variation in size. The TEM images showed that all percentages of silicon nitride resulted in a fine-grained polycrystalline phase, where the size of the crystallites decreased with an increase in the amount of silicon nitride. The corresponding SAED patterns supported this observation. Moreover, the hardness of the material increased as the silicon nitride content increased.

Study on the Effect of Sorghum Flour Particle Size on the Storage Quality of Leavened Pancakes.

Pancakes prepared with sorghum flour possess a high nutritional value, yet their quality is unstable and prone to degradation during storage. This instability can be attributed to the particle size of coarse cereal powder, which significantly influences the quality of flour products during storage. In this study, changes in the quality of these pancakes, prepared with varying particle sizes of sorghum flour, were meticulously analyzed during cold storage using advanced instruments such as a texture analyzer, nuclear magnetic resonance spectrometer, differential scanning calorimeter, X-ray diffractometer, and Fourier transform infrared spectrometer. Findings revealed that the hardness of leavened pancakes significantly increased over time. After a refrigeration period of 7 days, the hardness of wheat flour leavened pancakes increased by 56.60%. However, with a decrease in the particle size of sorghum flour, the increase in hardness diminished, thereby delaying the aging process of the pancakes. As the storage duration was extended, moisture migration within the pancakes occurred, and the sorghum flour pancakes with a smaller particle size exhibited a reduced moisture change rate, indicating an enhanced water holding capacity. In comparison to their wheat flour counterparts, sorghum flour leavened pancakes exhibited a substantial reduction in retrogradation enthalpy and crystallinity. The inclusion of sorghum flour effectively inhibited amylopectin recrystallization, thus slowing down the aging process of the pancakes. This inhibitory effect was more evident with decreasing sorghum flour particle sizes. Fourier transform infrared data indicated no significant alterations in absorption peaks across various wavelengths during cold storage. Although starch short-range orderliness increased with storage time, the use of sorghum flour with smaller particles reduced the degree of short-range orderliness in starch molecules throughout the cold storage period. Sorghum flour with a smaller particle size can inhibit water migration and amylopectin recrystallization, which subsequently delays pancake aging and enhances its quality stability during storage.

High‑silicon electrical steel powders aimed for additive manufacturing

The Fe6.5Si soft magnetic alloy exhibits promising magnetic properties for energy applications, including near-zero magnetostriction, low magnetocrystalline anisotropy, and higher electrical resistivity than conventional electrical steels. However, its brittleness impedes industrial use. Recent advances in powder-based additive manufacturing show potential for processing high‑silicon electrical steels. This study focuses on the production cycle and properties of feedstock powder, which are crucial for such applications. Fe6.5Si alloy powders were produced via closed-coupled gas atomization. Comprehensive analysis covered mass balance, particle size distribution, powder flow, morphology, density, rheological properties, and thermal and magnetic behavior. Results suggest the feasibility of producing suitable Fe6.5Si alloy powder via gas atomization, enabling additive manufacturing of the next generation of medium/high-frequency electrical motors. The powder exhibited desirable characteristics within the size ranges applicable to laser powder bed fusion (20–75 μm) and direct energy deposition (75–106 μm), showing excellent flow behavior and morphological suitability for additive manufacturing.

Hydrogen-assisted recycling of Nd-Fe-B magnets from the end-of-life audio products

The transition towards green and sustainable technologies has significantly increased the demand for a subset of raw materials known as critical elements. Rare earth elements with their main use in Neodymium-Iron-Boron magnets (NdFeB) play a key role in clean energy technologies including electric vehicles and wind turbine generators. They are also a key component in electronic devices including mobile phones, hard disk drives, and loudspeakers. Here, we build on previous knowledge of the recycling of NdFeB magnets from hard disk drives, using a hydrogen process called HPMS (Hydrogen Processing of Magnet Scrap). This study investigates a new scrap stream from loudspeakers, specifically from vehicles and flat-screen TVs. The extracted magnets from loudspeakers typically had grades of N30/N33 with relatively low coercivity values. The interactions of the extracted magnets with hydrogen were monitored by gravimetric and thermal analyses. The thermodynamics and kinetics of the hydrogenation reaction appear to differ significantly based on their chemical composition, chemical homogeneity, coating state, and surface condition of the magnets. Overall, the HPMS process was demonstrated to successfully produce demagnetised hydrogen decrepitated powder at room temperature under 2 bar of hydrogen, in a commercially viable timeframe (approx. 4 h). Zinc was found to be the dominant coating material which peeled away during the HPMS process. The zinc content of the NdFeB alloy powder could be reduced after the hydrogen decrepitation by sieving. The remaining level of zinc had no noticeable impact on the magnetic properties of the recycled magnets. The particle size of the recycled alloy powder could be reduced to below 7 µm by ball milling and knife milling but with an increase in the oxygen level, limiting its sintering ability. Sintered magnet from the recycled alloy powder demonstrated similar magnetic properties (Br: 1.06 T, HcJ: 1240 kA/m, and (BH)max: 220 kJ/m3) after blending with 5 wt% of NdH3, making vehicles and flat-screen TV speakers ideal sources for a recycled magnet.

Preparation of ultrafine WC-Co powder via fluidized bed

In this paper, the effects of reaction parameters on the deep-reduction and carbonization process of WO2-Co to WC-Co were studied. The results indicate that oxygen loss rate of WO2 is positively correlated with temperature and methane partial pressure. The partial pressure of methane has no significant effect on the formation rate of WC. The carbon content and particle size of the product increase with the increase of CH4 partial pressure. By synergistically regulating the reaction temperature to 950 °C, methane partial pressure to 1.25%, and reaction time to 60 min, ultrafine WC-Co powder without η phase can be obtained. The particle size of the composite powder is 128 nm, with total carbon content of 6.16%, free carbon content of 0.4%, and residual oxygen content of 0.05%, respectively. The growth rate relationship of tungsten carbide is as follows:

Microstructure and Pore Characteristics of a Double-Layered Pore Structure Powder Filter Fabricated by the WPS Process

In order to supply high-purity process gas in the semiconductor manufacturing process, a gas filter is used to remove particles that may be contained in the gas. However, because the gas filters currently in use have simple pore structures, there is a need to increase filtration efficiency through the development of filters with complex pore structures. In this study, a metal powder filter with double-layered pores was manufactured using a Wet Powder Spraying process (WPS) to increase the filtering efficiency of gas filters used in semiconductor manufacturing. The effects of the mixing ratio of spherical-shape and flake-shape powders and the rolling process on the filter’s characteristics were investigated. The filter’s performance, microstructure, and surface roughness were evaluated by measuring porosity and gas permeability. The results showed that as the ratio of flake-shaped powder decreased, the thickness of the coating layer and the porosity of the filter decreased. Additionally, it was observed that as the rolling process progressed, the non-uniform pore structure was oriented parallel to the cross-section of the filter regardless of the mixing ratio. Measurements found that the gas permeability of the uncoated filter support was the highest, and that gas permeability decreased as the proportion of spherical powder increased regardless of the average particle size of the mixed powder. Lower gas permeability was observed in rolled samples. A filtration efficiency of LRV 3 or higher was confirmed.

Steam explosion-assisted grinding improves the functional properties and antioxidant activity of Java tea-leaf powders (Clerodendranthus spicatus).

Java tea is widely consumed and has multiple health effects. This study established a steam explosion (SE) pretreatment method to prepare Java tea-leaf powders. The physicochemical, functional properties, phenolic extraction, and antioxidant activity of Java tea-leaf powders produced by simple and SE-assisted milling methods were investigated. In comparison with simple milling, SE pretreatment broke the cell wall effectively and reduced the particle size of Java tea-leaf powders. Steam explosion-treated powders showed higher values for sensory signals, bulk and tap density, and for the water solubility index. After SE treatment, the adsorption capacities to glucose, soybean oil, and cholesterol of leaf powders were increased by up to 55, 95, and 80% respectively. The extracts from SE-treated powders also showed higher total polyphenol content and antioxidant activity. Steam explosion treatment is helpful for the improvement of functional properties and antioxidant activity, which can benefit the development and application of Java tea-leaf powders. © 2024 Society of Chemical Industry.

Properties of polyamide epichlorohydrin resin‐modified wood fibers/soybean straw powder copolymerization enhanced soy protein biomass composites

AbstractThe biomass composites were prepared by hot molding with a pressure of 10 MPa, a temperature of 125 °C, a time of 15 minutes using soybean straw powder, poplar wood fibers, and soy protein as raw materials. The effects of different straw species, the ratio of soybean straw powder to poplar wood fibers, the particle size of soybean straw powder, and the theoretical density on the performance of biomass composites were investigated. The experimental results show that under the condition that the ratio of soybean straw powder and poplar wood fibers is 1 : 1, 20 mesh to 40 mesh soybean straw powder and 20 mesh to 60 mesh wood fibers are selected to copolymerize and strengthen the soy protein biomass composites when the theoretical density is 0.80 g/cm3, the actual density of the biomass composites is 0.90 g/cm3, the tensile strength was up to 22.04 MPa, and the bending strength was up to 44.92 MPa. Biomass composites have good water resistance while obtaining excellent mechanical properties. The above figures not only meet the relevant technical requirements of automotive interior parts but also enable the lightweight design of automobiles and the sustainable development concept of green, low carbon, and environmental protection.

Modeling on rapid prediction and cause diagnosis of boiler combustion efficiency

Presently, a method for determining pulverized coal burnout rate (PCBR) was developed on kinetics combustion model. Proposed method can promptly track influence of air coal ratio (ACR), boiler load, uniformity index (UI), coal powder fineness (CPF), particle size, and air powder mixing uniformity (PMUC) on PCBR. Moreover, developed method with fewer computations, time-saving, simplicity and low-cost can be exploited to diagnose decreasing causation of combustion efficiency.Results indicate, for anthracite and lean coal, ACR should be maintained near optimal value with 9.39–11.59 kg/kg to achieve consummate combustion efficiency. Correspondingly, higher and appropriate ACR with 10.87–12.0 kg/kg and 7.18–7.94 kg/kg should be maintained for bituminous coal and lignite. 0.1 UI improving achieves 0.18 % upgrading in PCBR. PCBR is more sensitive to UI variation above 75 % BMCR. More significant effect is presented for lean coal and lignite with changing PMUC especially below 50 % BMCR. Basically 0.1 PMUC improving achieves 0.55 enhancement in PCBR below 50 % BMCR. Concurrently 0.7 increment is delivered for anthracite and lean coal. Coal with high volatile content causes larger particle sizes of coal powder to burn out at furnace outlet. Investigation result can predict potential financial savings from unburnt carbon (UC) reduction.

Iron powder particles as a clean and sustainable carrier: Investigating their impact on thermal output

The utilization of iron powder as a sustainable energy carrier, conducive to a carbon-free future, has garnered substantial attention due to its commendable attributes such as high energy density, widespread availability, and absence of emissions. To harness its potential optimally, a comprehensive understanding of the combustion behavior of iron powder and the development of corresponding combustion technologies are imperative. This study endeavors to investigate the influence of iron powder particle size, as well as the flow rate of air and iron powder, on the temperature at the exit of the ignition chamber. Experimental trials were conducted utilizing a metal cyclonic combustor (MC2) equipped with a system for feeding iron powder. The findings reveal that an increase in the diameter of iron particles corresponds to an elongation of the path from the ignition chamber to the outlet. Consequently, this elongation induces prolonged ignition delay time and burning duration. Notably, larger particles exhibit enhanced combustion efficiency in comparison to their smaller counterparts. The outcomes demonstrate that particles approximately 50 µm in size achieve an efficiency of 94%, as opposed to 72% for particles below 20 µm. Temperature measurements and spectrometric analysis expose a discernible relationship between particle size and temperature during combustion, elucidating that larger particles yield higher temperatures. Comprehending the intricate correlation between particle size and combustion behavior is crucial for optimizing combustion systems when utilizing iron powder as an energy carrier. By controlling particle size and combustion conditions, the efficiency and efficacy of iron powder combustion processes can be enhanced, thereby contributing to cleaner and more sustainable energy solutions. The implications of this study extend to the enhancement of burner system design and functionality, along with an overall improvement in combustion efficiency. These findings hold significance within the realm of combustion science, presenting opportunities for the development of more sustainable and environmentally friendly energy solutions. Implementing the insights derived from this research empowers researchers to harness the potential of iron powder as an energy carrier, thereby advancing progress toward a greener future through environmentally conscious combustion processes.

Effect of Cetyl Trimethyl ammonium bromide (CTAB) amount on the Nanoindentation creep behaviour of Sn-cu-Y2O3 nanocomposite Lead-free solder

Sn-Cu-Y2O3 nanocomposite solder is synthesized from a citrate bath by pulse electrodeposition route. Y2O3 powder is synthesized from a sol-gel assisted combustion route. Different techniques such as SEM, XRD, and TEM are used to characterize Y2O3 powder. The particle size of Y2O3 powder is found to be 27 nm. The effect of adding cetyl trimethyl ammonium bromide (CTAB) on the synthesis of Sn-Cu-Y2O3 nanocomposite lead-free solder is studied. The amount of CTAB is varied for a particular amount of Y2O3 powder. It is carried out to find the exact ratio of CTAB for better dispersion of Y2O3 powder in the electrolytic bath. Because the distribution of reinforcement in the matrix which is associated with the dispersion of Y2O3 powder in the electrolyte is as important as the amount of reinforcement in the solder matrix. For the synthesis of nanocomposite solder, the optimum ratio of CTAB to Y2O3 is found to be 1:1. After the synthesis of nanocomposite solder, the influence of Y2O3 powder on the melting temperature of the solder is also studied. Incorporating Y2O3 has little effect on the melting point of the nanocomposite solder. Nanoindentation creep test results showed that the deposit at 0.2 A/cm2 (monolithic solder) has a lower creep resistance than the nanocomposite solders. Additionally, the creep resistance of the nanocomposite with a CTAB to Y2O3 ratio of 1:1 was higher.