Phase Particles Research Articles

Precipitation behavior and strengthening mechanism in a Cu-3.5Ti-0.1 Tm alloy

The study investigates the complex relationship between precipitation patterns, microstructural evolution, and mechanical properties in a Cu-3.5Ti-0.1 Tm alloy subjected to isothermal ageing. The results reveal that ageing at 450 °C leads to the formation of nanoscale β′-Cu4Ti phase particles within the grains and fibrous β-Cu4Ti precipitates along the grain boundaries. The precipitation microstructure of this aged alloy is predominantly characterised by tetragonal β′-Cu4Ti precipitates. During spinodal decomposition, Ti atoms segregate in rod-like Ti-rich Cu phases, facilitating their conversion into β′-Cu4Ti phase. The β′-Cu4Ti precipitates remain fully coherent with the Cu matrix, exhibiting a crystallographic orientation relationship of (001)Cu//(001)β′ and [100]Cu//[130]β′. As the precipitate radius exceeds approximately 11 nm, the elastic strain energy surpasses the energy at the precipitate/matrix interface. This leads to a shape transition from spherical to cuboidal for the β′-Cu4Ti precipitates. Moreover, the Ti solute atoms contribute significantly to the alloy's strength through solid solution hardening, with the dissolution of 1 at.% Ti solute increases the yield strength by 46.2 MPa. However, as ageing progresses from 1 to 20 h, the effect of solid solution strengthening decreases, while precipitation strengthening becomes more dominant, mainly due to the Orowan bypass mechanism. After 20 h of ageing, precipitation strengthening significantly increases the yield strength by about 436 MPa, exceeding the contributions from solid solution strengthening (78 MPa) and grain-boundary strengthening (14 MPa).

Microstructure characterization and mechanical properties of austenitic Super 304H steel after operation

The paper presents the results of testing the microstructure and mechanical properties of austenitic Super 304H steel after approximately 31,000 h of operation at a temperature of 570 °C. The microstructure analysis showed that the utilization of the tested steel contributed to the precipitation of numerous M23C6 carbides and individual sigma phase particles at grain boundaries, while dispersive ε_Cu and MX particles was observed inside the grains. At the grain boundaries, the precipitates sometimes formed a continuous mesh. The presence of numerous secondary phases resulted in higher than standard strength properties while maintaining the required plastic properties.

Phase distribution and probabilistic risk assessment of polycyclic aromatic hydrocarbons in indoor air of coffee shops at Zahedan, Iran

Polycyclic aromatic hydrocarbons (PAHs) are a class of hydrocarbons, some of which are established human carcinogens. Human exposure to these chemicals is complex and originates from both indoor and outdoor sources. This study measured the concentration of PAHs in the gaseous and particulate phases during the cold months of 2022 using XAD-2 sorbent tubes and Polytetrafluoroethylene (PTFE) filters in the indoor air of coffee shops in Zahedan, Iran (n = 23). The average concentrations of particulate-bound PAHs and gaseous PAHs were 13,411.86 ± 6517.24 ng/m³ and 6432.76 ± 4311.72 ng/m³, respectively. Source apportionment analyses indicated that the primary sources of PAHs in coffee shops were fossil fuel combustion and environmental tobacco smoke (ETS), commonly referred to as second and third-hand smoke. The lifetime cancer risk (LTCR) of inhaled PAHs was calculated using the Monte Carlo simulation method. The mean LTCR for adults and children from inhaling these substances were 9.43 × 10-6 ± 5.06 × 10-6 and 5.34 × 10-6 ± 2.87 × 10-6, respectively. The hazard quotient (HQ) of PAHs exceeded 1. These findings highlight the need to reduce PAHs exposure in public spaces through proper health warning labels and regulated indoor smoking policies.

Comparative study of microstructure and mechanical properties of cold rolled and annealed CoCrFeNi-MEA and CoCrFeNiMn-HEA fabricated by laser energy deposition

Equi-atomic quaternary CoCrFeNi Medium-entropy alloy (MEA) and quinary CoCrFeNiMn high-entropy alloy (HEA) are fabricated by laser energy deposition, followed by 5-pass cold rolling to total reduction of 70 % and annealing at temperatures of 600–1000 °C for 1 h. CoCrFeNi-MEA is severely cracked while CoCrFeNiMn- HEA is slightly cracked after cold rolling. Hardness of as deposited and fully recrystallized (heat treating temperature at 800–1000 °C) CoCrFeNi-MEAs are slightly higher than those of CoCrFeNiMn- HEAs, due to the larger atomic size misfit and lattice strain in CoCrFeNi-MEA than in CoCrFeNiMn-HEA. However, the higher microhardness of CoCrFeNiMn-HEAas-rolled than CoCrFeNi-MEAas-rolled is associated with the higher strain state in CoCrFeNiMn-HEAas-rolled than in CoCrFeNi-MEAas-rolled. With the increase of heat-treating temperature, microhardness of CoCrFeNi-MEA increases first and then decreases due to the precipitation hardening effect of Cr-rich (B2) particles in CoCrFeNi-MEAR-600. Microhardness of CoCrFeNiMn-HEA decreases with the increase of annealing temperature because of the weaker precipitation hardening effect of MnNi phase (L10) and Cr-rich particles (BCC) after annealing at 600 ℃ and higher temperatures. CoCrFeNi-MEAR-700 is much harder than CoCrFeNiMn-HEAR-700 because CoCrFeNi-MEAR-700 is partially recrystallized and CoCrFeNiMn-HEAR-700 is fully recrystallized. Strength behavior of the two alloys is consistent with microhardness behavior. {100}<110> texture component is acquired in both CoCrFeNi-MEAas-rolled and CoCrFeNiMn-HEAas-rolled. <111>//ND texture is observed in both alloys after annealing at 600 ℃. Orientation of recrystallized grains is random in both alloys. Size of recrystallized grains in CoCrFeNiMn-HEA is slightly larger than those in CoCrFeNi-MEA since homologous temperature (T/Tm) of CoCrFeNiMn-HEA is slightly higher than that of CoCrFeNi-MEA.

Optimizing heat transfer with electro-osmotic ciliated propulsion in a non-uniform canals with Cu-blood characteristics considering thermal casson nano fluid

Electroosmosis peristaltic flows find promising applications in electro-fluid thrusters in space propulsion, polymer injection systems, ion exchange membrane designs, microbe fuel cells, biochip fabrication and fossil fuel energy process. In light of this, the current work aims to investigate blood based electroosmotic peristaltic flow in a ciliated, non-uniform propagation channel when copper nanoparticles are present. For that purpose, mathematical modeling is done in two dimensional frame and then governing partial differential equations are simplified and converted in ordinary differential equations using dimensionless quantities and long wave length and low Reynolds number approximations. In result we got coupled nonlinear boundary value problem that is solved numerically using three-stage Lobatto IIIa formula known as bvp4c invoking shooting technique. Peristaltic ciliated waves are thought to pass along the channel wall. The properties of both fluid phase and particle phase flow are modeled and investigated. Plotting against various parameters, streamline contours, temperature contours, concentration and temperature profiles, and pressure rise graphs are examined in-depth from a physical perspective. The obtained results revealed that concentration profile α upsurges for rising values of Casson fluid parameter β, nanoparticle volume fraction ϕ and flow rate Q while it drops with an increase in particulate volumetric fraction C, Eckert number Ec, Soret number Sr, Schmidt number Sc and viscosity constant. A decrease in temperature is also caused by an increase in the volumetric percentage of nanoparticles. In the pumping portion, there is a decrease in pressure rise; however, this decrease changes to an increase in the increased pumping zone.

On Some Forgotten Formulas of L. de Broglie and the Nature of Thermal Time.

From 1948 until around 1965, Louis de Broglie, awarded the Nobel Prize for Physics in 1929 for his fundamental contributions to quantum theory, pursued a systematic study of the formal analogies between wave mechanics and the thermomechanics of Boltzmann and Helmholtz. As part of this line of research, he produced several interesting observations, which were, however, published only in French, and, therefore, had a very limited diffusion. Here, we reconsider, in particular, a result of his relating to the analogy between the internal clock (de Broglie phase) of a free particle and a cyclic isothermal process in a thermomechanical system. We show that the fundamental equivalence obtained by him can be derived under more convenient hypotheses than the original ones, essentially tied to the quantization of the action exchanged by the particle with a suitable thermostat. In this emended formulation, the relations proposed by de Broglie describe the emergence of the particle proper time from a thermal background. They also suggest a specific physical meaning of the Wick rotation, often used in quantum mechanical calculations, and the thermal time that appears in it.

Three-dimensional simulation on phase change heat transfer of moving spherical particle

Investigating the motion process of paraffin particle under a mesoscopic scale is very helpful to master the heat transfer mechanism of the mushy zone in solid–liquid phase change. Prior researches predominantly focused on either particle motion or phase change, without accounting for their coupling. In this study, the three-dimensional finite element method is used to solve the motion and heat transfer of the particle, taking into account the coupling of motion and phase change. The moving grid is employed to trace the interface of moving particles and liquid using the Arbitrary Lagrangian-Euler method, which is able to calculate flow and heat transfer in fluid region and allow grid deformation in solid region. The results indicate that uneven fluid velocity around the particles results in non-uniform temperature gradients on particle’s surface. In areas with larger temperature gradient, it melts more quickly and its deformation is obvious. The maximum is located at particle orientation angle 30°. Changing the size and direction of fluid velocity will reinforce or inhibit the movement of particle. The changing time of motion direction when fluid velocity is −0.03 m/s shorten 2.7 times than when fluid velocity is −0.01 m/s. The initial temperature of the surrounding fluid has a positive relationship with the particle melting rate. The channel width affects significantly the motion and melting of particle. The initial position of particle has an important effect on it’s falling movement, and the closer is close to the wall of channel, the greater the displacement of left and right movement.

In-situ synthesis of NiTi shape memory alloys with tunable chemical composition and thermomechanical response by dual-wire-feed electron beam directed energy deposition

In this study, we demonstrate the direct in-situ synthesis of NiTi alloys with tunable chemical composition (Ni/Ti atomic ratio) and corresponding thermomechanical response. This synthesis is achieved by regulating the feeding speed ratio of pure Ni and Ti wires during the additive manufacturing process based on dual-wire-feed electron beam directed energy deposition (EB-DED) technology. Under appropriate process conditions, the resulting NiTi alloys exhibit a controllable evolution around the near-equiatomic composition and display a typical columnar grain morphology characteristic of additively manufactured NiTi alloys. With an increase in Ni content (shifting from Ti-rich to Ni-rich), the second phase particles present in the samples change from Ti-rich phase (Ti2Ni) to Ni-rich phases (such as Ni4Ti3 and Ni3Ti2). The phase transformation temperatures gradually decrease with increasing Ni content, and the predominant matrix phase transitions from martensite to austenite. The as-built NiTi alloy exhibits a typical tensile curve with a good tensile elongation of 11 %, fabricated under suitable composition and microstructure conditions. This result surpasses values reported in current in-situ synthesized NiTi alloys through additive manufacturing methods. Moreover, it almost reaches the levels achieved by additively manufactured NiTi alloys using pre-alloyed raw materials. Furthermore, this study reports, for the first time in the field of in-situ synthesized NiTi alloys, a good tensile shape memory effect, achieving an impressive recovery rate of up to 70 % under a tensile strain of 6 %. This investigation provides a meaningful theoretical perspective and technical strategy for the integrated customization of NiTi alloy components in structure, composition, and function. This low-cost and high-efficiency approach is particularly attractive for the preparation of functional graded, large-scale and disposable NiTi components.

Microstructure and fatigue properties of laser-MIG hybrid welding of medium-thickness 6005A aluminum alloy

Light alloys represented by aluminum alloys have a wide range of applications in railway transportation, the key load-bearing parts of high-speed train bodies are welded with a large number of medium-thickness plates, so the study of the welding performance of medium-thickness aluminum alloy plates is significant. In this study, laser-MIG hybrid welding technology is used to realize the single-layer, single-pass welding of 6005A aluminum alloy plate with a thickness of 10 mm. The grains in the weld zone (WZ) are coarsened by welding heat, and the average diameter is about 1.6 times that of the base metal (BM), while the average grain diameter in the heat-affected zone (HAZ) is similar to that of the BM. A softening phenomenon is observed in the welded joint, with a minimum hardness of 72.6 HV in the HAZ. TEM analysis shows that the softening phenomenon is caused by the coarsening of precipitate phases in the HAZ. In terms of tensile properties, the ultimate tensile strength (UTS) of the welded joint is approximately 237 MPa, which is 70.1 % of the BM. The fatigue strength (Nf = 2 × 106 cycles) of the welded joints is predicted to be 83 MPa, which is 64 % of the yield strength (YS), from the S-N curve obtained by fitting the tension–compression fatigue test data. Different morphologies of secondary phase particles are observed in the fatigue crack propagation zone, and their formation and effects on secondary crack are described. The fracture location indicates that softening behavior in the HAZ is the main factor influencing tensile performance, while defects in the WZ are the primary factors affecting fatigue fracture. The experimental results can enrich the tensile and compressive fatigue data of 6005A aluminum alloy.

Legacy and novel brominated flame retardants in outdoor settled dusts and pine needles in a megacity of Eastern China: Interpretation of plant uptake

Brominated flame retardants, considered emerging contaminants, are widespread and persist in the environment. This study investigated the contamination of legacy and novel brominated flame retardants in paired outdoor settled dusts and pine needles sampled from a megacity in the Eastern China. The measured total concentrations of PBDEs (∑27PBDEs) in outdoor settled dusts and pine needles were in the range of 77.4–345.2 ng/g dw and 20.7–120.0 ng/g dw, respectively, and equivalent ranges for novel brominated flame retardants (∑11NBFRs) were 25.7–1917.2 ng/g dw and 9.4–38.7 ng/g dw, respectively. BDE-209 and DBDPE dominated PBDEs and NBFRs profiles, respectively, in both dusts and pine needles. Outdoor settled dusts exhibited greater potentials to accumulate high-brominated PBDE homologues and EH-TBB while pine needles tended to accumulate low-brominated PBDE homologues, BTBPE and TBC. The plant uptake of BFRs was interpreted by McLachlan's framework on the assumption that the levels of BFRs in outdoor settled dusts and particle phase of air were positively correlated. The accumulation of PBDEs in pine needles was dominated by equilibrium partitioning between the vegetation and the gas phase when log KOA values <10 and by particle-bound deposition when log KOA values >13. However, NBFRs exhibited more complicated accumulation behavior. The predicted 50th percentile of the estimated daily intakes of ∑27PBDEs via outdoor settled dusts exposure for adults and children were 3.5 × 10−2 and 1.4 × 10−1 ng/kg body weight (bw)/day, respectively, and equivalent values for ∑11NBFRs were 1.6 × 10−2 ng/kg bw/day and 6.3 × 10−2 ng/kg bw/day, respectively. The calculated hazard index (HI) values were far <1, indicating exposure of BFRs via outdoor settled dust intake would not pose potential non-carcinogenic health risks to both adults and children.

Limits of hydrogen analysis by atom probe tomography targeting Zr(Fe,Cr)2 second phase particles in Zr-based fuel cladding from reactor operation

We report results from atom probe tomography (APT) experiments capturing Zr(Fe,Cr)2 second phase particles (SPPs) in Zircaloy-2-type fuel cladding after reactor operation. In light of recent reports of H trapping around SPPs, we assess the feasibility of H analysis in modern commercial atom probe instruments on this system. To this end we employed voltage and laser pulsing APT on specimens prepared by focused ion beam (FIB) at room and cryogenic temperature. Room temperature FIB caused transformation of the α-Zr matrix into δ-hydride, but left SPPs mostly unaffected. This indicates that α-Zr has a higher affinity for H than SPPs. However, even under optimized conditions, we were not able to find evidence for H trapping near SPPs located within the α-Zr matrix in cryogenically FIB sharpened specimens, where no hydride transformation occurs.

(Invited) MAX Phase Oxidation As a Novel Approach to Highly Reversible Oxide Nanocomposite Electrodes for Lithium-Ion Batteries

Among the materials utilized for the negative electrodes in Li-ion batteries, there is notable interest in oxides that can undergo reactions with Li+ through processes like intercalation, conversion, or alloying. These oxides exhibit high specific capacities but face challenges related to inadequate mechanical stability. A novel approach to constructing nanocomposites involves the partial oxidation of the tin-containing MAX phase within the Ti3Al(1-x)SnxO2 composition. By employing this strategy, and optimizing the Sn amount and the oxidation process, we have developed composite electrodes comprising Sn/TiOx and MAX phase, demonstrating exceptional durability with over 600 cycles in half cells. These electrodes exhibit charge efficiencies exceeding 99.5% and specific capacities comparable to graphite, surpassing those of lithium titanate (Li4Ti5O12) or MXene-based electrodes. These remarkable electrochemical performances extend to full cell configurations when combined with a low cobalt content layered oxide. The success of these electrodes is elucidated through a thorough chemical, morphological, and structural investigation, revealing the intimate contact between the MAX phase and oxide particles. Throughout the oxidation process, electroactive nanoparticles of TiO2 and Ti(1-y)SnyO2 emerge on the surface of the unreacted MAX phase, which serves both as a conductive agent and a buffer to maintain the mechanical integrity of the oxide during lithiation and de-lithiation cycles.

A comparative study of exact and neural network models for wave‐induced multiphase flow in nonuniform geometries: Application of Levenberg–Marquardt neural networks

AbstractMultiphase fluids exhibit immiscible, heterogeneous structures like emulsions, foams, and suspensions. Their complex rheology arises from relative phase proportions, interfacial interactions, and component properties. Consequently, they demonstrate nonlinear effects—shear‐thinning, viscoelasticity, and yield stress. Peristalsis generates fluid flow by propagating contraction waves along channel walls. This mechanism can effectively transport multiphase and non‐Newtonian fluids in microsystems. Accurate modeling requires considering evolving phase relations, variable viscosity, slip, and particle migration anomalies, using approaches like homogenization theory or volume‐averaging. Applications include peristaltic pumping of emulsified biopharmaceuticals, microscale mixing/separating of multiphase constituents, and enhancing porous media fluid flow in oil reservoirs. Analytical and computational approaches to modeling multiphase fluid flows in peristaltic conduits provide an enhanced understanding of their complex dynamics, toward innovating engineering systems. An analytical approach is taken to model non‐Newtonian Ree‐Eyring fluid flows in asymmetric, peristaltic systems. Governing differential equations incorporate key parameters and yield closed‐form solutions for velocity, flow rate, and permeability. Suitable assumptions of long wavelength, and low Reynolds number provide accuracy. In parallel, an artificial neural network (ANN) is developed using supervised learning to predict permeability. The inputs consist of channel asymmetry, Reynolds number, amplitude ratio, and other physical factors. Outcomes validate both methodologies—analytical equations derive precise relationships from first principles, while ANNs reliably learn the system patterns from input‐output data. Additionally, ANNs can tackle more complex fluid dynamics problems with speed and adaptability. Their promising role is highlighted in developing new fluid models, improving the efficiency of simulations, and designing control systems. Side‐by‐side analytical and ANN simulation plots will further highlight ANN capabilities in emulating the system characteristics. This paves the path for employing machine learning to investigate multifaceted flows in flexible, peristaltic systems at scale. Performing a graphical examination of the engineering skin friction coefficient across a range of parameters, encompassing volume fraction, first and second order slip, Ree–Eyring fluid attributes, and permeability.

Magnetic interaction in Sr0.7La0.3Fe11.75Co0.25O19–CoFe2O4 composite system: observation, evidence, and influence

(100-x) Sr0.7La0.3Fe11.75Co0.25O19–(x) CoFe2O4 composites were synthesized by the one pot sol–gel auto-combustion method. The individual phase purity, morphology, and magnetic hysteresis loop of the composite magnet were analyzed by x-ray powder diffraction, field emission scanning electron microscopy and vibrating sample magnetometer, respectively. The apparent observation of the room temperature hysteresis loop indicates the existence of interfacial exchange interactions. Nevertheless, saturation magnetization (Ms ) follows the trend of Vegard’s law. The nature of magnetic interaction and its dependency on the amount of each phase were analyzed by employing the Thamm–Hesse plot. The critical size of the soft phase particle did not corroborate with the results of ΔM vs H plot. However, this synthesis method is found to be successful in obtaining single-step magnetization reversal in hard–soft composite magnets. The deviation from ideal non-interacting Stoner–Wohlfarth particles puts the single hard phase into the limelight. The (BH)max in the range of 1.07–0.98 MGOe has been obtained for the synthesized composite magnet.

Evolution of microstructure and mechanical properties of TiB2-7.5 wt.% WC-based cermets sintered at different temperatures

The evolution of microstructure and mechanical properties of TiB2–7.5 wt% WC-based cermets sintered at different temperatures were investigated. The results showed that eutectic liquid phase appeared at around 1335 °C, indicating that solid-phase sintering occurred below that temperature, while liquid-phase sintering occurred above that temperature. TiB2, W2CoB2, WB and CoNi phases were detected in the XRD patterns of cermets sintered at different temperatures, and TEM analysis showed the presence of TiC phase. So the following chemical reaction should occur: TiB2 + WC + Co → W2CoB2 + WB + TiC. The TiB2 core - (Ti, W, Co, Ni)(B, C) rim phase were observed in the cermet sintered at 1397 °C. As the increase of sintering temperature, the solubility of WC and TiB2 in CoNi binder phase, and the number of core-rim structure hard phase particles increased. The formation of core-rim structure enhanced the interfacial bonding strength between TiB2 phase and CoNi binder, which was beneficial for improving the strength and toughness of cermets. The cermets sintered at 1465 °C had good comprehensive mechanical properties, with a relative density of 99.62%, a hardness of 17.34 ± 0.43 GPa, a transversal rupture strength of 2038 ± 53 MPa, and an indentation fracture toughness of 12.15 ± 0.32 MPa·m1/2.

Physicochemical characteristics of highly concentrated suspensions with some types of Ukrainian coal

ABSTRACT The investigation results of granulometric composition, zeta potential, sedimentation stability, and viscosity of some water-coal suspensions made of Ukrainian coal from the “Stepova” mine, Lviv-Volyn region, are reported. The most effective granulometric composition of the water-coal suspension consisting of the rough and fine fractions is found from the analysis of the abovementioned physicochemical characteristics of the suspensions. Based on the complex investigation of the zeta potential of the dispersed phase particles, viscosity, and sedimentation stability of the suspensions, it was established that the best technological effectiveness can be expected for the suspensions containing 60% of the rough fraction (sized between 100 and 250 µm) and fine particles sized between 20 and 40 µm. In such systems, the particles form a quasi-stable structure, where the lower-charged small particles are located in the interparticle space between the highly charged bigger particles. All particles bear the same charge, increasing the system’s sedimentation stability and avoiding decomposition for at least 5 days. This time seems reasonable for the preparation, storage, and pumping of the suspensions while their viscosity and stability meet the relevant technological requirements.

Gas/particle partitioning of PCDD/Fs: Distributions and implications for available models

Polychlorinated dibenzo-p-dioxins/furans (PCDD/Fs) are semi-volatile organic compounds (SVOCs) existing in the atmosphere in the gas and particulate phase, remain persistent for a long time and pose a high risk to the environment and human health. In this study, PCDD/F measurements were made in an urban area between June 2022 and April 2023. In order to understand the fate of PCDD/Fs, the gas/particle (G/P) partitioning was studied. Although various models have been developed to determine the G/P partitioning of SVOCs, only logKp-logPL0, Junge-Pankow and Harner-Bidleman models are generally used for PCDD/Fs. In this study, nine different models (Junge-Pankow, Harner-Bidleman, Dachs-Eisenreich, Li-Ma-Yang, pp-LFER, mp-pp-LFER, QSPR, logKp-logPL0, logKp-logKOA) were employed to determine the G/P partitioning. To the best of our knowledge, pp-LFER, mp-pp-LFER and QSPR models were evaluated for PCDD/Fs for the first time in this study. In addition, the performance of the models within the equilibrium (EQ), non-equilibrium (NE) and maximum partitioning (MP) domain was investigated for PCDD/Fs for the first time in this study. Accordingly, models based on absorption in the EQ domain, adsorption in the NE domain and adsorption and absorption mechanisms in the MP domain were found to be effective in explaining the G/P transitions. It was determined that there is no equilibrium situation in the G/P partitioning. The Junge-Pankow, pp-LFER, Li-Ma-Yang and QSPR models under-predicted the particle fraction values while the other models showed a high prediction profile. The Li-Ma-Yang model showed the closest results to the measured particle fraction values, and it determined that deposition mechanisms are of non-negligible importance in the G/P partitioning of PCDD/Fs. One of the new models, the pp-LFER model, has shown remarkable success at high logKOA values. The mp-pp-LFER model, which overestimated the contribution of the adsorption mechanism, showed a very high prediction profile compared to the measured values.

Effect of different extrusion parameters on the microstructure and mechanical properties of Mg-4Sm-3Gd-2Yb-0.5Zr alloy

The effect of different extrusion parameters on the microstructure and mechanical properties of Mg-4Sm-3Gd-2Yb-0.5Zr (SGY2) alloy was investigated. It was observed that under different extrusion parameters, unDRXed grains of SGY2 alloy exhibited a pronounced basal plane texture, specifically <011¯0>//ED, while the texture of DRXed grains was relatively dispersed. Under the condition of 420 °C and an extrusion ratio of 9.4 (420 °C-ER9.4), the basal plane texture strength of unDRXed grains in SGY2 alloy was the highest. Furthermore, SGY2 alloy at different extrusion parameters exhibited recrystallization mechanisms mainly characterized by continuous dynamic recrystallization (CDRX), with some DRXed grains and deformed grains experiencing discontinuous dynamic recrystallization (DDRX). Additionally, at the 420 °C-ER9.4, the second phase particles in the as-extruded SGY2 alloy were smaller in size and exhibited a dispersed distribution. Under this condition, a significant amount of dislocation accumulation, dislocation bypassing, and dislocation tangling phenomena were observed in the SGY2 alloy. The primary deformation mechanism of unDRXed grains in the SGY2 alloy at the 420 °C-ER9.4 may involve prismatic plane 〈a〉, pyramidal plane 〈a〉, and pyramidal plane 〈c + a〉 slip, thereby activating a significant amount of dislocations. Compared to other extrusion conditions, this condition is more prone to activate non-basal plane slip. The as-extruded SGY2 alloy exhibited superior mechanical properties, with ultimate tensile strength (UTS) and yield strength (YS) of 332 MPa and 278 MPa, respectively. This is mainly attributed to the extremely fine grains, with many DRXed grains having grain sizes smaller than 1 µm, and higher density grain boundaries produced under this condition. Additionally, the unDRXed grains contain a high density of dislocations with small Schmid factor (SF), thus effectively inhibiting basal plane slip and strengthening the alloy to some extent. Similarly, the increased presence of second phase particles will also contribute to strengthening the alloy matrix through precipitation hardening.

Preparation of cementing material and recovery of iron resources using converter slag

This study aims to optimize the modification of blast furnace slag and converter slag using dust removal ash as a reducing agent, with the dual goals of enriching cementitious materials and recovering iron resources. The results show that the pulverization effect of the modified slag is optimized when the dust removal ash addition ratio is 14 wt%, the reduction temperature is 1450 °C, and the reduction time is 30 min. Under these conditions, the pulverization and iron recovery rates reached 65.23 % and 60.85 %, respectively. The composition of the reduction-modified product is influenced by the particle size of the reduction product, which in turn affects its phase composition. The main phases of small particles (particle size < 0.150 mm) identified were magnesium rose pyroxene (Ca3Mg(SiO4)2, C3MS2) and dicalcium silicate (γ-Ca2SiO4, γ-C2S). The main phases of large particles (particle size > 0.150 mm) identified were dicalcium silicate (β-Ca2SiO4, β-C2S) and Ca2Fe2O5. Iron primarily exists in the form of an alloy and cementite, while P is dispersed in the iron beads in the form of Fe3P, Fe2P, and Mn2P in a striped configuration.

Investigating run-in and steady-state wear mechanisms of Al-7075 alloy hybrid composite for brake rotor applications

An effective way for creating superior-grade metal matrix composites (MMCs) using Al composites is the stir-casting technique. Stir-casting stands out among the array of available methods, being a frequently adopted technique. This study focuses on producing Al7075/B4C + Al2O3 hybrid MMCs by incorporating different weight proportions of Al2O3 (3–12%) while maintaining a consistent weight proportion of B4C (6%). The microstructural analysis demonstrates that the B4C/Al2O3 particles are evenly dispersed throughout the Al matrix. A complete investigation was carried out to evaluate the Run in and steady state wear mechanism and hardness throughout distinct phases. Notably, when contrasted with the interface and matrix phases, the particle phase (Top phase) of the hybrid composites achieves the highest hardness. The wear rate and coefficient of friction of the composites were both decreased by the addition of B4C/Al2O3 particles. The composites reinforced with B4C/Al2O3 showed the greatest decreases in wear rate and coefficient of friction. A comparison of the wear characteristics of the created composite and the conventional brake drum material, namely cast iron, was also done with regard to industrial sustainability. It was discovered that the wear rate of B4C/Al2O3-reinforced composites was comparable to that of automotive industry-used cast iron brake drums. According to SEM data, abrasive wear at lower stresses and adhesive wear at higher loads mostly helped in material removal.