Particle Lens Array Research Articles

Edge effect at the microsphere colloidal array in near-field particle lithography on polymer surfaces

In the near-field colloidal lithography, contact particle-lens arrays provide many field maxima simultaneously under the irradiation by a single laser beam. Hexagonally-symmetric close-packed monolayers of dielectric spheres can be deposited on various surfaces in the course of the self-organization process from commercially-available water suspensions. Here, each of the spheres acts as a focusing microlens providing its own field maximum. However, the spheres located at the edge of the array prove to act differently than those what are inside. We observed this experimentally by collecting statistics of the ablation pits formed on a polymer surface by the arrays of polystyrene microspheres under the irradiation by the femtosecond laser pulse. The performed numerical modeling is in agreement with the obtained experimental results. Namely, the edge spheres provide the greater field enhancement and form the deeper and larger ablation pits. This phenomenon can be qualitatively understood by considering the averaged “immersion medium” formed for the inner spheres by their neighbors. The edge spheres have fewer neighbors, thus, the effect of the “immersion” is less pronounced. The difference in the field enhancements for the differently located spheres can be possibly used to enrich the pattern morphology in the particle-lithography applications.

A Comparison of Characteristics of Periodic Surface Micro/Nano Structures Generated Via Single Laser Beam Direct Writing and Particle Lens Array Parallel Beam Processing

Abstract Changing material surface micro/nanostructures using laser beam texturing is a valuable approach in wide applications such as control of cell/bacterial adhesion and proliferation, solar cells and optical metamaterials. Here, we report a comparison of the characteristics of surface micro/nanostructures produced using single beam laser direct writing and particle lens array parallel laser beam patterning. A Nd:YVO4 nanosecond pulsed laser at the wavelength of 532 nm was used in the laser direct writing method to texture the stainless steel surface submerged in water and in air with different scanning patterns. Changes in surface morphology, wettability, surface chemistry, and optical reflectivity were analyzed. In the particle lens array method, an excimer nanosecond laser at 248 nm wavelength was adopted to produce surface patterns on GeSbTe (GST) film coated on a polycarbonate substrate by splitting and focusing a single laser beam into millions of parallel breams. Single beam laser direct writing shows that the surface of high roughness and oxygen percentage content presented high wettability and low reflectivity characteristics. However, the controllability of the type of surface micro/nanopatterns is limited. The parallel laser beam processing using particle lens array allows rapid production of user designed periodic surface patterns at nanoscale overcoming the optical diffraction limit with a high degree of controllability. Controlling the uniformity of the particle lens array is a challenge.

Multiscale Visualization of Colloidal Particle Lens Array Mediated Plasma Dynamics for Dielectric Nanoparticle Enhanced Femtosecond Laser-Induced Breakdown Spectroscopy

A multiscale visualization of silica colloidal particle lens array (CPLA) assisted laser ablation of copper is investigated. The distributed holes on a crater of CPLA-deposited Cu (CPLA-Cu) show a near-field effect by the silica nanoparticles (NPs), and the plasma emission signal of CPLA-Cu is 3-5 times as strong as that of Cu. Time-resolved plasma expansion, shockwave propagation, plasma plume emission, and nanoparticle distribution are observed and analyzed for ablations on both Cu and CPLA-Cu substrates. The initial expansion of plasma generated on CPLA-Cu is faster than that of pristine Cu. The shockwave of CPLA-Cu is rounder and its plasma plume is wider than those of Cu. The nanoparticle distribution shows a strong lateral collision during plume ejection for CPLA-Cu. Plasma characterization shows the increased plasma temperature is the key reason for femtosecond laser-induced breakdown spectroscopy (fs-LIBS) signal enhancement. This work demonstrates the signal enhancement effect of dielectric NPs on fs-LIBS and provides insights into hydrodynamics of the fs laser-induced plasma generated on CPLA-deposited substrate.

Two-color beam improvement of the colloidal particle lens array assisted surface nanostructuring

We consider laser nanostructuring of the material surface by means of a colloidal particle lens array. Here, the monolayer of dielectric micro- or nanospheres placed on the surface acts as an array of near-field lenses that focus the laser radiation into the multitude of distinct spots, allowing the formation of many structures in a single stage. We show that conversion of a small part of the energy of the femtosecond beam into the second harmonic (SH) is an efficient way to increase the surface density of obtained nanostructures. By combining the fundamental frequency and the SH, one benefits both from the power of the former and from the focusing ability of the latter. This combination provides an efficient nanostructuring with sphere diameter close to the wavelength of the second harmonic. The possibility to create arrays of nanostructures with surface density above 5×108 cm−2 with femtosecond Ti:sapphire laser operating at 800 nm was demonstrated by employing 0.45 μm spheres.

Large area laser surface micro/nanopatterning by contact microsphere lens arrays

Laser surface micro/nanopatterning by particle lens arrays is a well-known technique. Enhanced optical fields can be achieved on a substrate when a laser beam passes through a self-assembled monolayer of silica microspheres placed on the substrate. This enhanced optical field is responsible for ablative material removal from the substrate resulting in a patterned surface. Because of the laser ablation, the microspheres are often ejected from the substrate during laser irradiation. This is a major issue impeding this technique to be used for large area texturing. We explored the possibility to retain the spheres on the substrate surface during laser irradiation. A picosecond laser system (wavelength of 515 nm, pulse duration 6.7 ps, repetition rate 400 kHz) was employed to write patterns through the lens array on a silicon substrate. In this experimental study, the pulse energy was found to be a key factor to realize surface patterning and retain the spheres during the process. When the laser pulse energy is set within the process window, the microspheres stay on the substrate during and after laser irradiation. Periodic patterns of nanoholes can be textured on the substrate surface. The spacing between the nanoholes is determined by the diameter of the microspheres. The depth of the nanoholes varies, depending on the number of laser pulses applied and pulse energy. Large area texturing can be made using overlapping pulses obtained through laser beam scanning. © 2013 Springer-Verlag Berlin Heidelberg.

Effects of spherical mode coupling on near-field focusing by clusters of dielectric microspheres

Colloidal particle lens array (CPLA) proved to be an efficient near-field focusing device for laser nanoprocessing of materials. Within CPLA, spherical particles do not act as independent microlenses. Due to the coupling of the spherical modes, the field near the clusters of spherical microparticles cannot be calculated by means of the superposition of Mie solutions for individual spheres. In the paper, the electromagnetic field distributions near laser-irradiated clusters of dielectric microspheres with configurations that match the fragments of the close-packed CPLA are studied. It is shown that some practically important mode coupling effects can be understood in terms of an effective immersion medium formed for the spherical particle by its surrounding.

Laser micro/nano patterning of hydrophobic surface by contact particle lens array

Direct laser surface micro/nanopatterning by using Contact Particle Lens Array (CPLA) has been widely utilized. The method involves laser scanning of a monolayer of transparent particles arranged on the substrate to be patterned. Despite the different techniques available for CPLA deposition; the particles monolayer can only be formed on hydrophilic surfaces, which restrict the range of substrates that could be patterned by this method. In this study, a technique for patterning of hydrophobic surfaces by using CPLA has been proposed. In the proposed technique, monolayer of CPLA is formed on a hydrophilic substrate and then transported to a hydrophobic substrate by using a flexible sticky plastic. The transported CPLA is then scanned by a laser for patterning the hydrophobic substrate. The plastic pre-selected for this work was transparent to the laser. Experimental investigations were carried out to generate bumps and bowl shaped patterns using transported particles. Features smaller than the diffraction limit have been generated. The optical near field and associated temperatures around the particles were numerically simulated with a coupled electromagnetic and thermal modelling technique.

Parallel near-field optical micro/nanopatterning on curved surfaces by transported micro-particle lens arrays

Although laser surface nanopatterning by particle lens arrays (PLA), utilizing near-field enhancement, has been extensively utilized previously, a suitable technique for the deposition of PLA on the curved surface of a cylinder was not available. In this paper, a novel technique for nanopatterning on curved surfaces using PLA is demonstrated. In the proposed technique, a hexagonal closed pack monolayer of SiO2 spheres is first formed by self-assembly on a flat glass surface. The formed monolayer of particles is then picked up by a flexible optically transparent sticky surface and placed on the substrate to be patterned. A 532 nm wavelength Nd : YVO4 laser was used to irradiate the substrate with the laser passing through the flexible, transparent surface and the particles. Experimental investigations are made to ascertain the properties of the patterns. In addition, the optical near-field distribution around the particles is numerically simulated. The proposed technique is validated for nanopatterning of the curved surface of a cylinder.

Direct writing of micro/nano-scale patterns by means of particle lens arrays scanned by a focused diode pumped Nd:YVO4 laser

A practical approach to a well-known technique of laser micro/nano-patterning by optical near fields is presented. It is based on surface patterning by scanning a Gaussian laser beam through a self-assembled monolayer of silica micro-spheres on a single-crystalline silicon (Si) substrate. So far, the outcome of this kind of near-field patterning has been related to the simultaneous, parallel surface-structuring of large areas either by top hat or Gaussian laser intensity distributions. We attempt to explore the possibility of using the same technique in order to produce single, direct writing of features. This could be of advantage for applications in which only some areas need to be patterned (i.e. local area selective patterning) or single lines are required (e.g. a particular micro/nano-fluidic channel). A diode pumped Nd:YVO4 laser system (wavelength of 532 nm, pulse duration of 8 ns, repetition rate of 30 kHz) with a computer-controlled 3 axis galvanometer beam scanner was employed to write user-defined patterns through the particle lens array on the Si substrate. After laser irradiation, the obtained patterns which are in the micro-scale were composed of sub-micro/micro-holes or bumps. The micro-pattern resolution depends on the dimension of both the micro-sphere’s diameter and the beam’s spot size. The developed technique could potentially be employed to fabricate photonic crystal structures mimicking nature’s butterfly wings and anti-reflective “moth eye” arrays for photovoltaic cells.

Large-area laser nano-texturing with user-defined patterns

Writing nano-sized features less than the diffraction limit of the lasers efficiently over a large area requires special technology development. This paper reports the use of a self-assembled particle lens array with near-field enhancement effect to write millions of nano-sized user-defined features, e.g. English letters, lines, curves, simultaneously by angular beam scanning. About a 5 mm × 5 mm area can be written with a single shot of a laser beam or few scans for up to 100 million identical features of nano or sub-micro scales. With the help of certain environmental conditions, such as the use of a suitable chemical solution in conjunction with the particle lens array, the characteristic of the features produced can be further controlled, including the generation of reversed (e.g. pits become hills and grooves become walls) features of laser-written patterns. The technical challenges, experimental findings and theoretical analysis/simulation are presented.

Laser micro/nano fabrication in glass with tunable-focus particle lens array

Based on medium-tuned optical field enhancement effect around a self-assembled particle-lens array (PLA) irradiated with a femtosecond (fs) laser source, we demonstrated that high-precision periodical array of micro/nano-structures can be readily fabricated on glass surface or inside glass in large areas in parallel without any cracks or debris. The technique has potential for rapid fabrication of three-dimensional structures in multiple layers inside glass.

Laser Parallel Nanopatterning of Lines and Curves by Micro-particle Lens Arrays

Laser surface nanopattering using near-field enhancement by particle-lens arrays is studied. Experimental and theoretical investigations are made in order to clarify the properties of the nanopatterns produced. The obtained results show that this nanofabrication technique is a flexible method for precise surface nanopatterning. A close-packed monolayer of SiO2 spheres (r= 500 nm) is directly formed onto the substrate surface by its self-assembling, and a 248nm wavelength KrF excimer laser is used to irradiate the samples. A theoretical treatment of the results obtained is made by FDTD (finite difference time domain) simulation and calculations of the near field scattering cross section based on Mie’s theory. The effect of the laser fluences and incident angles is studied. By using lower laser fluence than the ablation threshold of the bulk material, arrays of features can be easily produced. For the first time, it was demonstrated that very flexible patterns like straight lines and curves can be generated on the substrates over a large surface area.