Paint Binder Research Articles

A mini-review on expanded polystyrene waste recycling and its applications

Over the years, waste recycling has been a growing concern among many nations of the world, especially in developing countries. Expanded polystyrene (EPS) is used in electrical/electronic appliances as a shock absorber and constitutes a reasonable percentage of the entire plastic waste. There are three methods of recycling expanded polystyrene: mechanical, chemical, and thermal recycling; each of the above methods gives rise to different products that are used in different applications. Expanded polystyrene is used as a binder in emulsion paint as a replacement for conventional binders; as a component of asphalt used in road construction; as a component of wood plastic composites; as a blend with silica and in concrete to produce lightweight construction material. This article studied the various applications of recycled polystyrene waste from mechanical, chemical, and thermal methods of waste recycling.

Determination of Peach Gum in Ancient Chinese Paintings by Biotin–Streptavidin-Enzyme-Linked Immunosorbent Assay

ABSTRACT Peach gum was the most common and widely used exudate gum in ancient China. In this study, polyclonal antibodies to peach gum were prepared using the protein of peach gum as the antigen. The polyclonal antibodies were used to identify peach gum with high sensitivity and specificity by biotin–streptavidin-enzyme-linked immunosorbent assay (BA-ELISA). The binders used in the ancient paintings of the Forbidden City and the Dazu Rock Carvings were detected by enzyme-linked immunosorbent assay (ELISA). The results showed that the binders of the Dazu Rock Carvings were diverse, including collagen, ovalbumin, casein, peach gum, and lacquer, and that collagen and peach gum coexisted in most samples of the Forbidden City. This study demonstrates ELISA's high efficiency in analyzing binders in ancient paintings.

Synthesis of a Room-Temperature Curable Acrylic-Urethane Polymer Binder for Road Markings with High Transmittance.

Triol acrylic-urethane (t-AU) was synthesized from an addition reaction using trimethylolpropane, hexamethylene diisocyanate, and 2-hydroxyethyl methacrylate. The novel acrylic-urethane polymer was applied to a high-performance binder to prepare a reliable road marking paint. Acrylic-urethane polymer binder formulations were designed to optimize the effect of t-AU on the physical properties. The t-AU content in the formulation affected the adhesion and optical properties. The improvement in the adhesive performance and transparency ability for road markings was attributed to the optimal chemical structure or design of the acrylic-urethane polymer. The synthesis of t-AU was confirmed by Fourier transform infrared spectroscopy, and molecular weight and polydispersity index (PDI; PDI = Mw/Mn) measurements. The tensile and shear strength, hardness, gel fraction, crosslink density, contact angle, and transmittance of the acrylic-urethane polymer binder (AUP) were evaluated by curing at room temperature using a redox initiator system. An optimized AUP by adding 5 wt.% t-AU provides a viable alternative to high-performance binders in road marking paints.

Paint and coatings binder market remains challenging

Paint and coatings binder market remains challenging

Uptake of m-xylene and VOC emissions by mineral photocatalytic paints of indoor air building interest

Our investigation focused on the efficacy of new nano-TiO2 catalysts in consuming indoor volatile organic compounds (VOCs) when integrated into inorganic paint binders. A photocatalytic stability of the inorganic paint binders has also been studied.

Properties of Emulsion Paints with Binders Based on Natural Latex Grafting Styrene and Methyl Methacrylate

Infrastructure developments in recent decades have led to increasing demand for high-performance paints for construction and decorative purposes. Emulsion paint is water-based paint that is commonly used for coating the internal and external surfaces of a building. The quality and performance of this emulsion paint are highly dependent on its constituent components, such as binders, pigment, solvents, and additives. Emulsion paints initially used conventional formaldehyde-based binders and were, for some reason, prohibited from being used in paints due to health and environmental issues. The development of bio-based paints with natural rubber latex (NRL) has the potential to be developed as an emulsion paint binder. The results showed that NRL grafting of styrene monomer or MMA showed much better resistance to wet scrub and abrasion than PVAc at a monomer concentration of 20%, for styrene, and 30%, for MMA, with washability values reaching each of 11 and 12 cycles at 4% binder concentration. The NgSt20-4 and NgMMA30-4 binders’ abilities to overcome wet scrub and abrasion increased with increasing paint binder concentrations, reaching 22 and 23 cycles at 10% binder concentration. Overall, the combination of NRL grafted with MMA monomer and 30% PVAc showed better performance and could compete with commercial binders such as PVAc. Adding methyl methacrylate monomer increases the adhesion and cohesion properties of the binder and increases the binder’s resistance to scrubbing and wet abrasion. However, the combination of NRL grafted MMA and 30% PVAc showed the same effectiveness as NRL grafted MMA without PVAc, with more economical production costs.

UV-Excited Fluorescence as a Basis for the In-Situ Identification of Natural Binders in Historical Painting: A Critical Study on Model Samples

The fluorescence emission by aged organic binders used in painting is a well-known phenomenon. Several literature studies were devoted to its investigation, both on pure binders and on their mixtures with some pigments. Nevertheless, a systematic study about the real possibility of exploiting such a phenomenon for the non-invasive identification of binders in ancient paintings is still lacking. In the present work, a prototype portable fluorimeter was used to analyze a significant number of model painting samples containing different binders (drying oils, egg yolk, milk, animal glue, and gum Arabic) mixed with various pigments having different hues. The model samples were naturally aged in a period ranging from fifteen to one year. The effects on the spectral pattern due to the different binders, the recipes used to prepare them, and the pigments mixed with them were examined. The fluorescence spectra were corrected for the absorption of the emitted radiation due to the pigments. Finally, the corrected spectra were treated by principal component analysis to determine if the possibility of distinguishing at least the most fluorescent and common binders, i.e., drying oils and egg, existed. It was shown that, even if the technique cannot be effectively applied in the case of mixed or superimposed binders, it allows to put forward at least a preliminary hypothesis when pure binders are used.

Characterization of Animal Protein-Based Binders in Ancient Chinese Wall Paintings Using Atomic Force Microscopy and Fourier Transform Infrared Spectroscopy.

In this study, the topographical characteristics of protein-based binders in ancient Chinese wall paintings and the properties of their sources were investigated and identified. Fifteen samples of protein-based binders (skin glue, bone glue, egg glue, and milk glue) before and after aging and mixing azurite were prepared. Next, the topographical characteristics, adhesive properties, and infrared spectra for each chemical group in the binders were analyzed using atomic force microscopy and attenuated total reflection Fourier transform infrared spectroscopy (ATR FT-IR), and the sources of various binders were identified using ATR FT-IR and principal component analysis (PCA). Results showed that protein binders such as fish bladder, cow bone, and egg white glue had lower roughness values and good consolidation properties. The most distinctive feature of skin and bone glues before and after aging or mixed with azurite was the stretching vibration peak of CH2 deformation vibration at around 1335 cm-1, while the significant characteristics of egg and milk glue was the C=O stretching vibration in Serine at 1306 cm-1 and C=O stretching vibrations in aspartic acid and glutamic acid at 1416 cm-1. In addition, the significant differences of absorbance peaks were observed in the infrared spectra of various bone, skin, egg, and milk glue samples before and after aging while the spectral differences become insignificant after mixing with azurite. The results of PCA confirmed that egg yolk and ewe's and cow's milk were well differentiated from animal skin and bone glue regardless of whether fresh, aged, or mixed with azurite. In addition, the differences between skin and bone glues were significant, and the various types of bone glue could be also differentiated before and after aging.

Reflectance of Oil Paintings: Influence of Paint Layer Thickness and Binder Amount

Roughness, pigment impurities, and neoformed minerals are important factors affecting the reflectance of painted surfaces. However, other factors that have not yet been studied in detail, such as the total thickness of the paint layer and the amount of binder, should also be considered. In this research, oil painting mock-ups, each made with a different number of layers of paint containing a single pigment (lead white, orpiment, cinnabar, azurite or malachite) mixed with different proportions of oil binder, were examined using a hyperspectral imaging system. The results indicate that these characteristics do not directly influence the reflectance of the painted surface. Interestingly, we found that the distribution of the pigments and the oil binder in the paint system (and pigment-binder interaction) are also key to understanding the reflectance values. Thus, accumulation of oil on top of the uppermost paint layer in the multilayer painting mock-ups caused a reduction in reflectance. The increased translucency of the oil paint containing lead white pigment also modified the reflectance, possibly due to the formation of metal soap. Other factors found to affect the reflectance of the painting mock-ups are discussed.

Historical proteinaceous-based pictorial binders’ analysis: a novel proteomic minimally invasive approach

Abstract Operating micro-invasive sampling when dealing with the chemical investigation of precious historical works of art is, without doubts, mandatory. Recently, scientific research in the field of Cultural Heritage has been often devoted to the development of innovative strategies for quasi non-invasive sampling on works of art to extract, for example, proteins and/or lipids composing the pictorial binders gaining extensive awareness about the materials employed by the artist. In this work, we propose a novel minimally invasive method for the sampling and characterization of protein-based painting binders. We apply a hydrophilic gel, previously functionalized with trypsin and chymotrypsin, on the artwork surface to perform an in-situ digestion of proteinaceous binders. Peptides are identified by means of a proteomic bottom-up approach combined with a high resolution/accuracy mass spectrometry technique. A wooden polychrome statue belonging to the XV century was chosen as a sample to assess the proposed protocol on a historical painting layer, as illustrated herein.

Study of Polymer Binders to Develop Low Emissive Paints for Thermal Radiation Management Applications

The management of thermal emittance always possess challenges in both military and civil domains. The low emissive materials in form of paints offers viable solution for minimising thermal emittance of military objects for camouflage and enhancing infrared reflectivity of roof to reduce cooling loads. Binder apart from pigments is one of the critical components of low emissive paint formulation to decide its ultimate performance. For selection of appropriate resin and binder, a comparative study of five prevalent polymers viz. polyurethane (PU), poly vinyl chloride (PVC), polyethylene (PE), polypropylene (PP) and poly methyl methacrylate (PMMA) has been carried out. Polymeric film of thickness 100μm of each of the polymer is prepared by Elcometer 4340 motorized film applicator. Infrared spectra and thermogravimetric profile have been obtained by Bruker make Tensor 27 FTIR in spectral range 4000 – 600 cm-1 and TGA Q 500. Film formation of PU is excellent and transmission in 3-5 μm is almost 100%. Hence, it may be chosen as binder in low emissive paint for MWIR band. PVC and PMMA among the polymers offer excellent transmission 87-99% in both thermal transmission windows 3-5 μm and 8-12 μm. Thermogravimetric (TG) profile of polymer films evident of thermal stability of PVC, PMMA and PU polymers up to 200 °C. Infrared transmission, TG profile and film formability manifest that both binders- PVC and PMMA are suitable for development of low emissive paints applicable up to temperature 200 °C for both IR transmission windows to evade thermal detectors working for detection of military objects and reducing cooling load in buildings by enhancing reflectivity of roof by application of low emissive paint.

Historical aircraft paints: Analytical pyrolysis for the identification of paint binders used on two Messerschmitt Bf 109 planes

Historical airplanes have entered museum collections to show the development of aviation and are part of our technical heritage. The period between the 1920′s and 1945 is characterized by giant progressions in the chemical industry. During these years a wide increase in the production of new materials and solvents was observed, that replaced the natural materials used in the aircraft industries due to their improved properties. In Germany this industrial development was counteracted by preparations for the war that aimed at a self-sufficiency based on German products and thus an independency of the international market. This work presents the analyses of the organic binders of painted layers of a Messerschmitt Bf 109 model E-3 used until the 1955 and repainted several times until the 1974 and a cabin roof from a Bf 109 model B built in the 1937–1938 lost during the flight and never repainted. The microscopic analyses performed on the samples from the two planes allowed us to characterize the presence of a high and variable number of paint layers. These layers adhere extremely well on each other and are very brittle. For this reason, it was almost impossible to separate them for analytical purposes by mechanical means. In this study we applied for the first time analytical pyrolysis coupled with gas chromatography and mass spectrometry for the characterization of the painted layers from the two planes. The combination of the versatility of analytical pyrolysis together with the high selectivity of gas chromatography and mass spectrometry allowed us to fully characterize and discriminate the synthetic and natural materials used in both airplanes, and to characterize the original paint binders as being composed of alkyd resin, phenol formaldehyde resin and nitrocellulose.

Properties of Emulsion Paint with Modified Natural Rubber Latex/Polyvinyl Acetate Blend Binder

The direct use of natural rubber latex (NRL) as a binder for emulsion paints did not produce emulsion paints with good opacity, washability resistance, and regulated touch drying time, even when mixed with polyvinyl acetate (PVAc). This study aimed to study the properties of opacity (hiding power), washability resistance, and set drying touch time of emulsion paint with a binder added from a mixture of modified natural rubber latex (NRL) and PVAc. NRL modifications included UV photodepolymerization with TiO2 catalyst and grafting copolymerization of methyl methacrylate and styrene (NRL-g-(MMA-co-St)). NRL was mixed with PVAC at ratios of 0/100; 15/85; 25/75; 35/65; 50/50; 100/0% w/w before being used as a binder for emulsion paint. Emulsion paint samples had different binder contents, namely 2, 4, 6, and 8% w/w. Tests on paint samples included opacity using a UV-Vis spectrophotometer (EASYSPEC safas Monaco), washability using the Digital BGD 526 Wet Abrasion Scrub Tester, and drying time set using the ASTM STP500 procedure. The results showed that the opacity (hiding power), washability resistance, and set drying touch time met the emulsion paint standards for all binder levels, except the 100% w/w modified NRL composition. The higher level of NRL in the binder causes these properties to decrease and become unstable. The best opacity (hidden power), washing resistance, and drying touch time were obtained on modified NRL with a concentration of 15% w/w. The binder content in the paint was around 4% w/w, with an opacity of about 1.78% abs, washing resistance of 12 times, and the set drying touch time to 80 min.

Disclosing the chemistry of oil curing by mass spectrometry using methyl linoleate as a model binder

The structure of the polymeric fraction in an oil painting is believed to be strongly connected to the stability of the paint layers over time, but its molecular characterisation is extremely difficult given the complex composition of a vegetable oil-based polymer.In this study we report the implementation of a methodological approach for the systematic mass spectrometric investigation of the molecular features of the products of oxidative degradation and cross-linking of oil paint layers upon curing. The approach is based on the use of methyl linoleate as a simplified model of an oil paint binder. Gas-chromatography coupled with mass spectrometry, solid phase microextraction gas chromatography mass spectrometry, flow injection electrospray mass spectrometry and evolved gas analysis mass spectrometry, are used to analyse the evolution of compounds produced over seven months of natural ageing, from the volatile products to the macromolecular and cross-linked fractions. The aim is to improve our fundamental molecular understanding of the curing process of oil paints, and to investigate the balance between oxidative degradation and cross-linking when specific binder-pigment combinations are in place.Model paint layers were prepared using lead white and ultramarine blue as pigments. These two pigments are known to produce paint layers with different stability over time. The use of methyl linoleate as model oil binder greatly simplifies the mass spectral features of the lipid paint fraction, enabling the detection of products of oxidation and cross-linking with a new high level of molecular detail. Data clearly show that crucial differences between paints containing the two pigments establish with time, which are mostly related to the cross-linked fraction.

Synthesis and evaluation of novel plant oil-based polymers as binders for artist paints: Controllable drying behavior and low yellowness

A series of plant oil based polyvinyl ethers were synthesized and evaluated as potential replacements for linseed oil in artists' paints. For hundreds of years, plant oils have been used as binders for artist paints, but due to their slow drying, yellowing, and cracking on aging the binder market has shifted to petroleum-based acrylics. In this study, plant oil vinyl ether (POVE) monomers were synthesized from linseed, soybean, and palm oils and then polymerized using cationic polymerization. The synthesized POVE monomers had color impurities that were successfully removed via distillation resulting in essentially colorless monomers. The synthesized poly(POVE)s, showed drying behavior faster than linseed oil. A similar trend was observed in the presence of drying catalysts or pigments. Drying time and viscosity were tailored by varying the molecular weight of the poly(POVE)s. Compared to linseed oil, purified poly(POVE) binders resulted in significantly lower “yellowness” when films were produced with TiO2 pigment. Pigmented films from poly(POVE)s also resulted in better mechanical properties compared to those made using linseed oil as the binder.

Characterization of binders and pigments using an integrated analytical approach: Application to wooden reliefs created by Vasko Lipovac in the 1970s

This contribution describes the study conducted on two painted wooden reliefs created in the early 1970s by Vasko Lipovac, a prominent Croatian contemporary artist. Due to the poor condition in which the artworks were found, it was important to establish a strategy for conservation and long-term preservation. Accordingly, preliminary knowledge about chemical composition of the paint pigments and binders was pointed out as significant information addressed in this study. Since the chemical composition of the paint determines the conservation methodology and materials, the proper treatment ensures stability of the original materials, and accordingly, long term preservation of an artwork. An integrated analytical approach involving different instrumental analytical techniques was applied to each of the microsamples collected in the paintings. For the elemental characterization of the pigments, total reflection X-ray fluorescence spectroscopy (TXRF) was used, and the obtained results were complemented with the information about mineral phases present in the pigments by X-ray diffraction (XRD) analysis. The TXRF results demonstrated that most of the pigments related with the named “skin tone” contain appreciable amounts of Cd (1.8–9%) with constant presence but variable amounts of Se (0.24–1.1%), reinforcing the interpretation that the pigment originally used is cadmium sulfoselenide (the so-called “cadmium red”), although by XRD we only observed the presence of its alteration to cadmium sulfate. The XRD results revealed a complex mixture of different inorganic compounds present in the painted wooden reliefs (i.e., barite, rutile, quartz, calcite, chlorite, etc). The presence of zinc white with wurtzite structure in almost all the samples can be considered as the main constituent of the coloring painting layer. Raman spectroscopy contributed to a more accurate characterization of the analysed paint samples, since the vibrational spectra as a result of Raman scattering proved very useful to obtain information on the presence and type of the synthetic pigments.Fourier transform infrared spectroscopy (FTIR) and pyrolytic gas chromatography coupled with mass spectrometry (Py-GC/MS) were used to determine the chemical composition of the paint samples binders. Py-GC/MS clarified the doubts about acrylic and alkyd components in paints where polyvinyl acetate (PVAc) is predominant by detecting acrylate monomers and phthalic anhydrides and provided information about their relative presence in the samples. On the other hand, FTIR spectroscopy was a necessary tool for unambiguous identification of nitrocellulose in the white and black samples from one of the paintings, as well as for the firm assumption of its presence in most of the other samples since Py-GC/MS is not suitable for its detection.

Deltamethrin Microencapsulation in Emulsion Paint Binder and Its Long-Term Efficacy Against Dengue Vector Aedes aegypti.

Various control interventions have been effective in the control of arthropod vectors to a certain extent; still, sustained vector control is an existing problem globally. Insecticide-based formulations have been found to be useful, however the proper delivery of active molecules to target vectors is important. Currently, synthetic pyrethroid deltamethrin (DM) has been microencapsulated in the emulsion paint binder and evaluated for long-term effectiveness against dengue vector Aedes aegypti. Different compositions of emulsion binder were prepared by varying the content of monomer and DM. A selection was made for the composition yielding the best combination of properties like solid content, intrinsic viscosity, and DM content. Developed formulation was tested against laboratory-reared and pathogen-free Ae. aegypti mosquitoes. Encapsulation of DM in emulsion binder during polymerization showed a uniform distribution. The optimized formulation was stable and did not have a considerable plasticizing effect. Scanning electron microscopy revealed that grain-like micro crystals of DM and surfactant sodium lauryl sulfate (SDS) were uniformly distributed on the formulation surface. The best optimized formulation was highly effective against dengue vector Ae. aegypti and found to provide efficacy for up to 18 months of application. The knockdown time (KDT) values KDT10 and KDT50 were 7.4 min (95% CI: 5.6–9.1) and 22.1 min (95% CI: 19.7–24.3) respectively, whereas 24 h corrected mortality was 90% (95% CI: 82.5–97.5) after 18 months of application (T18). The probit model used to determine knockdown values did not deviate from the linearity and displayed normal distribution of knockdown % with time for different formulations (p ≥ 0.1). Presently developed DM microencapsulated emulsion binder was stable, smooth, and uniform. The binder displayed excellent anti-insect property and was capable of providing long-term effectiveness against dengue vectors Ae. aegypti. Such a formulation after field-scale evaluation could be very useful in attaining long-term protection from arthropod vectors.

Waterborne nano-emulsions of polyvinyl acetate-polyurethane coatings containing different types of vinyl monomers: synthesis and characterization

PurposeThis paper aims to synthesize new terpolymers by the emulsion polymerization technique composed of acrylamide-based polyurethane monomers (TPM and MPM) with different vinyl acetate copolymer systems, such as vinyl acetate/butyl acrylate (VAc/BA), vinyl acetate/ethylhexyl acrylate (VAc/2-EHA) and vinyl acetate/vinyl ester of versatic acid (VAc/VEOVA 10) systems. The performance of the prepared terpolymers as binders in emulsion coatings and textile industries was investigated and compared with the analogous commercial ones.Design/methodology/approachNew waterborne polyurethane-vinyl ester-vinyl acetate terpolymers with high solid content and nano-scale emulsions have been successfully synthesized in two steps. The polyurethane oligomers were prepared by the prepolymer method as the first step. The second step involved polymerization with different vinyl monomers. The synthesized terpolymers were characterized using FTIR, scanning electron microscope, thermogravimetric analysis, minimum film forming temperature and particle size analyzer methods.FindingsThe synthesized emulsion terpolymers have shown small particle sizes averaged of 70 nm and a narrow distribution range, along with good mechanical, thermal and chemical stabilities. The surface coating layers of the terpolymers also have some important in terms of smoothness, clarity and binding ability in water-based coating for up to 4425 scrub cycles at 30 GU. Further, a high potential application textile printing was achieved at high solid content of 47–50%.Originality/valueThe effects of different isocyanates and vinyl monomers on the properties of obtained emulsion coatings have been studied. The improvement consequences of the coating evaluation of the waterborne binders for emulsion paints have been described. The properties of polyester/cotton fabric print pigment printing of textiles appear to be most promising enhancements by using the prepared nanocomposites of PU-co-vinyl acetate-co-vinyl ester as waterborne binders. So that the prepared emulsions have the potential to replace solvent-based coatings as waterborne binders for both emulsion coating and textile printing applications.

Multi-Analytical Assessment of Bodied Drying Oil Varnishes and Their Use as Binders in Armour Paints

The characteristics of commercially available refined and bodied linseed and tung oils, used as binders in the production of armour paints after historic recipes, are explored. Employed as anticorrosive paints mainly from the 1920s to 1960s, armour paints are greener alternatives that can be used for protection in industrial heritage conservation. Using a multi-analytical approach, chemical and physical properties of the fresh oils and solid films before and after accelerated ageing (ISO 16474-2:2013) were investigated to better understand which features are beneficial for the technical function of armour paints. Tests included measurements of density, the refractive index, insoluble impurities, alkaline impurities, the water content, the iodine value, the saponification value, the free fatty acid concentration, the acid value, the peroxide value and colour (Lovibond) and cold tests. The characterisation of the fresh oils using molecular analysis with FTIR and GC-MS revealed the complexity of the commercial formulations, for which additions of semi- and non-drying oils were detected. The results show that organic paint binders follow complex chemical reactions (such as oxidation and decrease of unsaturation being variable or swelling following water-immersion tests), with implications for their suitability for use in protection.

Fatty Acids and Their Metal Salts: A Review of Their Infrared Spectra in Light of Their Presence in Cultural Heritage.

In a cultural heritage context, fatty acids are usually found as breakdown products of lipid-containing organic remains in archaeological findings, binders in aged oil paintings, and additives in modern art-related materials. They may further interact with the ionic environment transforming into metal soaps, a process that has been recognized as a threat in aged paintings but has received less attention in archaeological objects. The investigation of the above related categories of materials with infrared spectroscopy can provide an overall picture of the organic components’ identity and demonstrate their condition and prehistory. The capability of investigating and distinguishing fatty acids and their metal soaps through their rich infrared features, such as the acidic carbonyl, the carboxylate shifts, the variable splits of alkyl chain stretching, bending, twisting, wagging, and rocking vibrations, as well as the hydroxyl peak envelopes and acid dimer bands, allows for their direct detailed characterization. This paper reviews the infrared spectra of selected saturated fatty monoacids and diacids, and their corresponding sodium, calcium, and zinc salts and, supported by newly recorded data, highlights the significance of their spectroscopic features.