Oxidation Method Research Articles

High temperature oxidation resistance behavior of Ti3SiC2/Cu composites under migration of Ti and Cu atomic

The oxidation behavior and oxidation mechanism of Ti3SiC2/Cu composites were investigated using constant temperature oxidation method. The Ti3SiC2/Cu composites were prepared at different sintering temperatures. Results showed that the relationship between the oxidation reaction rate of Ti3SiC2/Cu composites in air at 700°C∼900°C and the oxidation temperature was in accordance with the parabolic law of oxidation kinetics. The oxidation weight gain and oxide layer thickness of Ti3SiC2/Cu composites at 700 °C and 800 °C were insignificant, with oxidation reaction rates of 3.0692×10-9 kg2m-4h-1 and 6.9856×10-9 kg2m-4h-1, respectively, and the oxidation rate of Ti3SiC2/Cu composites at 900 °C was enhanced to 1.00907×10-8 kg2m-4h-1. Ti3SiC2/Cu composites oxidized at 900°C formed a protective oxide layer, which was mainly a multilayer structure composed of different kinds of oxides: the outer layer was mainly composed of TiO2; the intermediate layer mainly consisted of CuO; the inner layer mainly made up of TiO2 and SiO2.

Room temperature oxygenated groups addition in carbon materials via ozone oxidation for boosting electrochemical H2O2 production

The crucial yet delicate 2e− oxygen reduction reaction (ORR) for producing the green chemical H2O2 relies on the uniform coordination environment of the active sites, such as oxygenated groups in metal-free carbon material catalysts. However, conventional harsh carbon material synthesis methods inevitably introduce structural defects and alter morphology, hindering the precise control of active site formation. Herein, we developed the ozone oxidation method under controlled reaction conditions to precisely modify carbon materials at room temperature. Through controlling the ozonation of reaction time, concentration, temperature, and relative humidity, we find the mild method allows us to precisely add active carboxyl group (–COOH) without forming structural defects. Electrochemical tests reveal that the optimal catalyst with the highest –COOH content exhibits the most outstanding mass activity of 164 A/g at 0.65 V and the highest H2O2 selectivity of 91 %. The density functional theory calculations demonstrate that the carbon sites directly connected to –COOH possess the optimized binding strength of *OOH intermediate to favor the two-electron oxygen reduction process. This work offers a novel approach to precisely and gently control carbon surface groups while preserving the structural morphology through ozone gas treatment, which can be readily applied to other material designs.

Effect of Chemical Polishing on the Formation of TiO2 Nanotube Arrays Using Ti Mesh as a Raw Material

As a unique form of TiO2, TiO2 nanotube arrays (TiO2NTAs) have been widely used. TiO2NTAs are usually prepared by Ti foil, with little research reporting its preparation by Ti mesh. In this paper, TiO2NTAs are prepared on a Ti mesh surface via an anodic oxidation method in the F-containing electrolyte. The optimal parameters for the synthesis of TiO2NTAs are as follows: the solvent is ethylene glycol and water; the electrolyte is NH4F (0.175 mol/L); the voltage is 20 V; and the anodic oxidation time is 40 min without chemical polishing. However, there is a strange phenomenon where the nanotube arrays grow only at the intersection of Ti wires, which may be caused by chemical polishing, and the other areas, where TiO2NTAs cannot be observed on the surface of Ti mesh, are covered by a dense TiO2 film. New impurities (the hydrate of TiO2 or other products) introduced by chemical polishing and attaching to the surface of the Ti mesh reduce the current of anodic oxidation and further inhibit the growth of TiO2 nanotubes. Hence, under laboratory conditions, for commercially well-preserved Ti mesh, there is no necessity for chemical polishing. The formation of TiO2NTAs includes growth and crystallization processes. For the growth process, F− ions corrode the dense TiO2 film on the surface of Ti mesh to form soluble complexes ([TiF6]2−), and the tiny pores remain on the surface of Ti mesh. Given the basic photoelectrochemical measurements, TiO2NTAs without chemical polishing have better properties.

Study of the oxidative stability via Oxitest and Rancimat of phenolic-rich olive oils obtained by a sequential process of dehydration, expeller and supercritical CO2 extractions

The oxidative stability of olive oils extracted by different methods, i.e. conventional 2-phase extraction (cOO), and sequential extraction by expeller press (eOO) and supercritical CO2 (SCOO), was determined by using two accelerated oxidation methods, Oxitest and Rancimat, in the temperature range 90–160°C. The kinetic analyses carried out provided Arrhenius activation energies, enthalpies, entropies and Gibb’s free energies of activation, temperature coefficients, Q10 factors, and the oxidative stability indexes at 20°C (OSI20) for the different oils. A good correlation between the two techniques was obtained (r2 = 0.996). Oxitest showed, however, shorter induction times and less sample quantity (1 g vs. 3 g in Rancimat) requirements, suggesting that it could be a good and faster alternative to Rancimat for the evaluation of the oil oxidative stability. cOO showed OSI20 values of 38.5 and 42.5 months, by the Rancimat and Oxitest methods, respectively. Furthermore, eOO and SCOO showed OSI20 values of 43.3 and 138.6 months by Rancimat and 67 and 142 months by the Oxitest method, respectively. The strong correlation found between the phenolic content of the oils and their OSI20 values confirms that a higher oil phenolic content would improve the oxidative stability of the oils.

Fabrication of Pb-Containing PtAu Nanoflowers via Galvanic Replacement Method for Electrocatalytical Oxidation of Methanol

Fabrication of Pb-Containing PtAu Nanoflowers via Galvanic Replacement Method for Electrocatalytical Oxidation of Methanol

Facile Preparation of High-Performance Polythiophene Derivative and Effect of Torsion Angle Between Thiophene Rings on Electrochromic Color Change.

The electrochromic phenomenon of conducting polymer is mainly dominated by the π-π* band transition. The π conjugation is influenced by the coplanarity between polymer units, deviations from which can lead to an increased ionization potential and band gap values. In order to investigate the effect of plane distortion angle on electrochromic color in the main chain structure of polymerization, high-performance poly(3,3'-dimethyl-2,2'-bithiophene) (PDMeBTh) with a large plane distortion angle is successfully synthesized in boron trifluoride diethyl etherate (BFEE) by the electrochemical anodic oxidation method. The electrochemical and thermal properties of PDMeBTh prepared from BFEE and ACN/TBATFB are compared. The electrochromic properties of PDMeBTh are systematically investigated. The PDMeBTh shows a different color change (orange-yellow in the neutral state) compared to poly (3-methylthiophene) (light-red in the neutral state) due to the large torsion angle between thiophene rings of the main polymer chain. The optical contrast, response time, and coloring efficiency (CE) of the prepared PDMeBTh are also studied, which shows good electrochromic properties. For practical applications, an electrochromic device is fabricated by the PDMeBTh and PEDOT. The color of the device can be reversibly changed between orange-yellow and dark blue. The light contrast of the device is 27% at 433 nm and 61% at 634 nm. The CE value of the device is 403 cm2 C-1 at 433 nm and 577 cm2 C-1 at 634 nm. The constructed device also has good open circuit memory and electrochromic stability, showing good potential for practical applications.

Improved Adsorption of Organic Dyes onto a Polypyrrole/Tannic Acid Nanocomposite.

Methyl orange (MO) and methylene blue (MB) dyes are toxic and carcinogenic; thus, their presence in water bodies has been a major concern. Designing an efficient adsorbent for removal of these dyes is a scientific challenge for researchers. In this work, a polypyrrole-tannic acid nanocomposite was prepared via a chemical oxidation method and used as a novel adsorbent for removing these toxic dyes. The synthesized nanocomposite was characterized by transmission electron microscopy, scanning electron microscopy, X-ray diffraction, Fourier transform infrared spectroscopy, and Brunauer-Emmett-Teller methods. The effect of different parameters on adsorption such as adsorbent doses, temperature, pH, initial dye concentration, and contact time was studied. The adsorption was in line with pseudo-second-order kinetics and the Langmuir isotherm model. ΔG°, ΔH°, and ΔS° were calculated to ascertain the feasibility of adsorption. The maximum adsorption capacities attained for this adsorbent were found to be 204.08 mg/g toward the MO dye and 217.39 mg/g toward the MB dye.

The Electrochemical and Combustion Properties of HAN‐ECSP Using Cu2O/Cu Electrode

AbstractElectrically controlled solid propellant based on hydroxyammonium nitrate (HAN‐ECSP) cause extensive research by scientists. Nevertheless, research on the performance of ECSP is currently focused on the formulation of propellants, and few studies have been published on the design of electrodes and the influence of electrochemical properties on the combustion performance of propellant. Metal have been reported as one of potential electrodes in HAN‐ECSP, but it has many drawbacks, such as being prone to corrosion during electrochemical and ignition combustion testing. Hence, modifying metal electrodes is one of the best ways to improve their adaptability in the HAN‐ECSP system. In this work, Cu2O/Cu and Cu2O/CF electrodes were prepared by oxidation methods and subsequent calcination with tube furnace. It can be seen from the experimental results that the Cu2O/Cu and Cu2O/CF have positive effect on the overpotential and corrosion resistance. Furthermore, the ignition delay time at 210 V of the propellant decreases from 3.28 s (Cu) to 2.05 s (Cu2O/Cu), 3.89 s (CF) to 1.85 (Cu2O/CF), respectively. Thus, Cu2O/Cu electrode is more suitable in the HAN‐ECSP system, and the electrochemical performance of HAN‐ECSP is an important factor that evaluate its ignition performance. Lower overpotential and higher current retention rate in the system will improve the ignition and combustion performance of the propellant. In general, this work reveals the influence of the electrochemical performance of propellants on their combustion performance, and provides data support and advices for improving the combustion performance of HAN‐ECSP.

Automatic in situ sensor based on K2S2O8 oxidation method for total phosphorus detection in marine water

Phosphorus is a key indicator for water quality management due to its role in eutrophication. The variety of phosphorus-containing substances necessitates highly sensitive detection of total phosphorus, particularly through automated methods, to ensure water safety. This study involved the independent development of a sensor featuring an automated in situ detection technique. Utilizing potassium persulfate high-temperature oxidation and phosphorus molybdenum blue spectrophotometry, total phosphorus was monitored in situ via sequential injection technology. Additionally, the detection process and reaction conditions of the sensor were optimized, and a temperature compensation algorithm and turbidity correction were applied to mitigate environmental factors. Under optimal conditions, the sensor demonstrated a detection limit of 1.9 µg/L with a range of 6.5–1000 µg/L in seawater, and 1.2 µg/L with a range of 4.1–2000 µg/L in freshwater. The digestion efficiency for five representative phosphorus-containing substances was found to range from 87.3% ± 1.7% to 103.1% ± 0.6%. Notably, the sensor was deployed for in situ operation at a marine experimental station and online at a river monitoring station. With its integration, low power consumption, and high precision, the sensor enabled long-term unattended monitoring, delivering accurate, stable, and reliable results.

Thermal Quenching of Intrinsic Photoluminescence in Amorphous and Monoclinic HfO2 Nanotubes.

Nanotubular hafnia arrays hold significant promise for advanced opto- and nanoelectronic applications. However, the known studies concern mostly the luminescent properties of doped HfO2-based nanostructures, while the optical properties of nominally pure hafnia with optically active centers of intrinsic origin are far from being sufficiently investigated. In this work, for the first time we have conducted research on the wide-range temperature effects in the photoluminescence processes of anion-defective hafnia nanotubes with an amorphous and monoclinic structure, synthesized by the electrochemical oxidation method. It is shown that the spectral parameters, such as the position of the maximum and half-width of the band, remain almost unchanged in the range of 7-296 K. The experimental data obtained for the photoluminescence temperature quenching are quantitatively analyzed under the assumption made for two independent channels of non-radiative relaxation of excitations with calculating the appropriate energies of activation barriers-9 and 39 meV for amorphous hafnia nanotubes, 15 and 141 meV for monoclinic ones. The similar temperature behavior of photoluminescence spectra indicates close values of short-range order parameters in the local atomic surrounding of the active emission centers in hafnium dioxide with amorphous and monoclinic structure. Anion vacancies VO- and VO2- appeared in the positions of three-coordinated oxygen and could be the main contributors to the spectral features of emission response and observed thermally stimulated processes. The recognized and clarified mechanisms occurring during thermal quenching of photoluminescence could be useful for the development of light-emitting devices and thermo-optical sensors with functional media based on oxygen-deficient hafnia nanotubes.

Solvothermal Synthesis of Medium-Entropy Oxide Spheres for Thermocatalytic Conversion of CO2 to Methanol.

New chemical compositions and structures for medium- and high-entropy oxides (HEOs) currently represent a promising new avenue in materials research for a wide range of applications including catalysis, energy storage, and ceramics. To speed up further development, synthesis methods for multicationic oxides are needed for controlling features like morphology, porosity, and chemical compositions. In this work, mesoporous spinel oxide spheres with five cations are synthesized using solvothermal synthesis techniques. The targeted chemistry included Co, Al, Fe, and Cr as the first four cations, where the fifth cation was varied by increasing cation radii (Ga, In, Yb, Ho, or Ce). After calcination, all as-synthesized precursors led to mesoporous oxide spheres with spinel oxide structures. In order to demonstrate an example of applicability for targeting different M3+ cations, the sample containing Co, Al, Fe, Cr, and In was tested in a model reaction of thermocatalytic CO2 hydrogenation and is shown to be active with a preference to methanol formation (58% selectivity, 7.8% conversion at 300 °C). The synthesis of multicationic mesoporous spheres appears to be quite flexible in terms of possible M3+ cations compositions and is a potential material to combine targeted chemistry for applications like catalysis.

The Influence of the Plasma Electrolytic Oxidation Parameters of the Mg-AZ31B Alloy on the Micromechanical and Sclerometric Properties of Oxide Coatings

This manuscript presents the influence of manufacturing process parameters (peak current density, frequency, process time) on the micromechanical and sclerometric properties of oxide coatings. These parameters were selected based on Hartley’s experimental design, considering three variables at three levels. The coatings were produced on the AZ31B magnesium alloy using the plasma electrolytic oxidation (PEO) method. A trapezoidal voltage waveform and an alkaline, two-component electrolyte were used during the process. The micromechanical and sclerometric properties were assessed by measuring the hardness (HIT) and Young’s modulus (EIT) and determining three critical loads: Lc1 (the critical load at which the first coating damage occurred—Hertz tensile cracks within the scratch), Lc2 (the critical load causing the first cohesive damage to the coating), and Lc3 (the load at which the coating was completely destroyed). Scratch tests were supplemented with profilographometric measurements, which were used to generate isometric images. To identify the relationship between micromechanical and sclerometric properties and the manufacturing parameters, statistical analysis was performed. Research has demonstrated that the plasma electrolytic oxidation (PEO) process improves the micromechanical and adhesive properties of oxide coatings on the AZ31B magnesium alloy. The key process parameters, including peak current density, frequency, and duration, are crucial in determining these enhanced properties.

Study on the Thermal Control Performance of Mg-Li Alloy Micro-Arc Oxidation Coating in High-Temperature Environments

This paper reports on the successful preparation of a low absorption–emission thermal control coating on the surface of LAZ933 magnesium–lithium alloy using the micro-arc oxidation method. This study analyzed the microstructure, phase composition, and thermal control properties of the coating using Scanning Electron Microscopy (SEM), X-ray diffraction (XRD), UV–visible near-infrared spectroscopy (UV-VIS-NIR) and infrared emissivity measurements. The results indicate that the hemispherical emissivity of the coating remains unaffected with an increase in temperature and holding time, while the solar absorption ratio gradually increases. The thermal control performance of the coating after a high-temperature experiment was found to be related to the diffusion of the Li metal element in the magnesium lithium alloy matrix, as determined by X-ray photoelectron spectroscopy (XPS), flame graphite furnace atomic absorption spectrometry (GFAAS) and Glow Discharge Optical Emission Spectroscopy (GD-OES). As the holding time is extended, the coating structure gradually loosens under thermal stress. The Li metal element in the substrate diffuses outward and reacts with O2, H2O and CO2 in the air, forming LiO2, LiOH, Li2CO3 and other products. This reaction affects the coating’s solar absorption ratio in the end.

Biomimetic Folding Strategies for Chemical Synthesis of Disulfide-Bonded Peptides and Proteins.

Disulfide-bonded peptides and proteins, including hormones, toxins, growth factors, and others, are abundant in living organisms. These molecules play crucial physiological roles such as regulating cell and organism growth, development, and metabolism. They have also found widespread applications as drugs or tool molecules in biomedical and pharmaceutical research. However, the chemical synthesis of disulfide-bonded proteins is complicated by the challenges associated with their folding. This review focuses on the latest advancements in disulfide-bonded peptide and protein folding technologies. Particularly, it highlights biomimetic folding strategies that emulate the naturally occurring oxidative folding processes in nature. These strategies include chaperone-assisted folding, glycosylation-assisted folding, and organic-based oxidative folding methods. The review also anticipates future directions in folding technology. Such research offers innovative approaches for the chemical synthesis of complex proteins that are otherwise difficult to fold.

Growth of Surface Oxide Layers on Dendritic Cu Particles by Wet Treatment and Enhancement of Sinter-Bondability by Using Cu Paste Containing the Particles

Pastes were prepared using dendritic Cu particles as fillers, and a compression die attachment process was implemented to establish a pure Cu joint using low-cost materials and high-speed sinter bonding. We aimed to grow an oxidation layer on the particle surface to improve sinter-bondability. Because the growth of the oxidation layer by general thermal oxidation methods makes it difficult to use as a filler owing to agglomeration between particles, we induced oxidation growth by wet surface treatment. Consequently, when the oxidation layer was appropriately grown by surface treatment using an acetic acid–ethanol solution, we obtained an improved joint strength, approximately 2.8 times higher than the existing excellent result based on a bonding time of 10 s. The joint formed in just 10 s at 300 °C in the air under 10 MPa compression showed a shear strength of 28.4 MPa. When the bonding time was increased to 60 s, the joint exhibited a higher strength (35.1 MPa) and a very dense microstructure without voids. These results were attributed to the acceleration of sintering by the in situ formation of more Cu nanoparticles, which effectively reduced the increased oxide layers in the particles using a reducing solvent.

Deep oxidation of NO via catalytic ozonation

ABSTRACT In addition to selective catalytic reduction (SCR) and selective non-catalytic reduction (SNCR) which are available to remove NOx from flue gas, oxidation method is receiving more and more attention because this method makes it possible to remove NOx and SO2 from flue gas simultaneously by wet scrubbing. O3 as a strong oxidant has a high oxidation capacity and it can oxide NO to N2O5 which has a higher water solubility compared with NO2. However, it needs a long reaction time and the escape of unreacted ozone may cause secondary pollution. In this study, FeMnCo/Al2O3 catalyst and FeMnCe/Al2O3 catalyst were prepared and applied to enhance the deep oxidation of NOx with ozone and reduce O3 slip. Effects of various operating parameters such as O3/NO ratio, gas residence time, and operating temperature were evaluated, and the results demonstrate that N2O5 began to generate when O3/NO ratio was higher than 1.0 and increased with increasing O3/NO ratio. Little residual O3 was formed in the presence of catalyst, while 350 ppm O3 was measured at the outlet gas when O3/NO ratio was controlled at 2.0. The N2O5 conversion efficiency increased with increasing gas residence time and operating temperature, and the highest N2O5 conversion efficiency was achieved at 100°C. Furthermore, the conversion efficiency remained around 90% during 20 h operation over FeMnCe/Al2O3 catalyst with an O3/NO ratio of 1.73, a gas residence time of 1.2 s, and a temperature of 100°C. On the other hand, the N2O5 conversion efficiency remained around 80% during 3 h operation over FeMnCo/Al2O3 catalyst. Overall, FeMnCe/Al2O3 catalyst reveals good potential for deep oxidation of NO by O3 and can be further developed as a viable catalyst for reducing NO emission from industries. Implications: In this study, FeMnCo/Al2O3 catalyst and FeMnCe/Al2O3 catalyst were applied to enhance the deep oxidation of NO into N2O5 with O3. The catalysts can improve the conversion of NO into N2O5, shorten the reaction time and reduce the unreacted O3 slip, which are beneficial to reduce the size of the reactor required and cost of APCDs (air pollution control devices) in practical application. This method can make it possible to simultaneously remove NOx and SO2 from flue gas by wet scrubbing for reducing NO emissions from industries, especially small and medium scaled industries, to meet increasingly stringent emission standards.

From Tradition to Innovation: An In-Depth Review of Manganese Removal Techniques in Water Treatment

Contamination of water is currently one of the alarming issues all around the planet. Water that is contaminated with manganese (Mn) could potentially give rise to functional and aesthetic complications. Removal of manganese is critical and often has substantial implications for the layout of treatment trains. Precipitation, ion exchange, depth filtration, oxidation, adsorption, biosorption, and biological methods are the traditional chemical, physical, and biological processes for removing Mn (II) from contaminated water. All these treatment processes have some advantages and disadvantages and are based on which the implementation of any process varies. In recent years, the use of biofiltration to eliminate manganese (Mn) from water has grown owing to the progress made in molecular techniques for studying microorganisms found in biological Mn elimination systems. This study aims to contribute to the existing research on Mn occurrence and highlight the historical and current removal strategies used in drinking water treatment. The main objective is to assist future researchers in developing more efficient technologies and clarify the subject matter.

Corrigendum to: “Recent Patents of Micro-arc Oxidation Technology”

A typographical error appeared in terms of repetition of sentences in the manuscript titled “Recent Patents of Micro-arc Oxidation Technology”, 2024; 18(6): e300423216386 [1]. <p> Original: Liu et al. [90] provided a method for micro-arc oxidation of electrolytes and reducing the brittleness of microporous ceramic film. By adding chitin nanowhiskers and Nacetylated chitosan into the electrolyte, the toughness of the ceramic film is improved, and bending brittleness and fragmentation are prevented. <p> Li et al. [91] provided an electrolyte for micro arc oxidation self-lubricating composite ceramic coating. The friction and wear properties of the composite ceramic coating were improved by adding nano additives and micro MoS2 powder into the conventional electrolyte. <p> Liu et al. [90] provided a method for micro-arc oxidation of electrolytes and reducing the brittleness of microporous ceramic film. By adding chitin nanowhiskers and Nacetylated chitosan into the electrolyte, the toughness of the ceramic film is improved, and bending brittleness and fragmentation are prevented. <p> Li et al. [91] provided an electrolyte for micro arc oxidation self-lubricating composite ceramic coating. The friction and wear properties of the composite ceramic coating were improved by adding nano additives and micro MoS2 powder into the conventional electrolyte. <p> Corrected: Liu et al. [90] provided a method for micro-arc oxidation of electrolytes and reducing the brittleness of microporous ceramic film. By adding chitin nanowhiskers and Nacetylated chitosan into the electrolyte, the toughness of the ceramic film is improved, and bending brittleness and fragmentation are prevented. <p> Li et al. [91] provided an electrolyte for micro arc oxidation self-lubricating composite ceramic coating. The friction and wear properties of the composite ceramic coating were improved by adding nano additives and micro MoS2 powder into the conventional electrolyte. <p> The original article can be found online at https://www.eurekaselect.com/article/131347

Synthesis of polyaniline tannate-modified carbon nanotubes by oxidative copolymerization as highly efficient corrosion inhibitors for mild steel in HCl solution

Corrosion is a prevalent issue in industrial production, directly impacting the production process and causing severe damages. To mitigate this problem, corrosion inhibitors are highly desired. Herein, a novel type of nano corrosion inhibitor, referred to as PTCNT, was synthesized through an oxidative copolymerization method utilizing aniline, ammonium persulfate (APS), and tannic acid (TA)-modified multiwalled carbon nanotubes (MWCNTs). The results demonstrated that the PTCNT effectively inhibited the corrosion of mild steel in 1 M HCl solution, achieving the corrosion inhibition efficiency of 90.6 % at the concentration of 75 mg/L. Characterization results implied that the PTCNT adsorbed onto the surface of the mild steel, forming a protective shielding layer. Potentiodynamic polarization measurements proved that the PTCNT functioned as the hybrid corrosion inhibitor. Furthermore, the adsorption of PTCNT on the mild steel surface was investigated using adsorption isotherm and adsorption kinetic modeling. Quantum chemical calculations were used to elucidate the adsorption mechanism of PTCNT. These findings raise new avenues for the development of highly efficient corrosion inhibitors for the mild steel in HCl solutions.

A three-stage oxidation method improves sludge dewaterability by achieving sustained oxidation and phased enhanced coagulation: Ingeniously using H2O2 as a “converter”

Sludge reduction is essential for mitigating the environmental hazards associated with sludge. The use of ferric chloride (Fe(III)) catalyzed ferrate (Fe(VI)) can significantly enhance sludge dewaterability by increasing the Fe(VI) oxidation rate and maintaining in-situ enhanced coagulation. However, its weak oxidation ability at the sludge’s original pH limits its practical application. To address this, hydrogen peroxide (H2O2) strengthened Fe(VI)/Fe(III) was employed to efficiently improve sludge dewaterability without pH adjustment, thereby enhancing the environmental utilization capacity of sludge. Compared to raw sludge, the treatment of Fe(VI)/Fe(III)–H2O2 resulted in approximately the 95% reduction in specific resistance to filtration (SRF) and increased the bioavailable phosphorus (P) content in dewatered sludge. During the oxidation process, highly reactive species such as tetravalent iron (Fe(IV)) and hydroxyl radicals (OH) were generated, facilitating the release of tightly bound water in extracellular polymeric substances (EPS). Importantly, the oxidation process was divided into three stages (persistent moderate oxidation — fast strong oxidation — sustained weak oxidation) based on the predominant reactive species (Fe(IV) or OH). This division promoted more robust and more durable oxidation processes. Phased enhanced coagulation occurred during the oxidation process. The gradual increase in Fe(III) content led to the re-flocculation of damaged EPS, enlarging the size of sludge drainage pores/channels and improving water discharge efficiency. Additionally, the costs and carbon emissions of chemicals for the Fe(VI)/Fe(III)–H2O2 process were 18% and 52% lower than those of the traditional Fenton method. This study not only achieves the goals of sludge reduction and resource collection but also provides insights into selecting sludge conditioning methods that meet pollution reduction and carbon emission reduction requirements.