In many cases, flame straightening is unavoidable after welding for the reduction of deformation. Due to the not very concentrated heat source, the process can cause significant changes in the microstructure, especially in high strength and wear-resistant steels. Due to their different physical properties, the effects vary depending on the flammable gases (acetylene, propane). The situation is complicated by the fact that the manual technology carries a risk of overheating, which can have detrimental effects on the mechanical properties. During our experiments, three steels are investigated (S355J2 + N, XAR400, S960QL). The thermal cycles for the physical simulations were determined by thermocouple measurement during real experimental conditions. Three peak temperatures (1000 °C, 800 °C and 675 °C) and two types of industrial cooling conditions (air and water cooling) were studied. The samples were examined by optical microscopy tests, hardness testing and Charpy V-notch impact tests. During straightening the XAR400 showed high sensitivity to softening even in the lower temperature range, while hardening occurred in the S960QL steel at a higher peak temperature values during water cooling. The inter- and supercritical temperature should be avoided in all steels; however, the subcritical temperature can be beneficial to the toughness properties of the S960QL and XAR400.
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