Outlet Diameter Research Articles

Effects of structural parameters of pressure-swirl nozzle on atomization and dust removal characteristics.

To further improve the dust removal efficiency of water spray, the influence of key structure parameters of nozzle on atomization characteristic (droplet size, atomization angle, flow rate, effective spray distance, wind disturbance resistance) was studied. The results showed that the nozzle had good atomization performance when the outlet diameter was 1.5mm. The internal structure of the nozzle had an obvious influence on the atomization characteristics. The shrinkage angle had a prominent effect on the droplet size and atomization angle. When the shrinkage angle was increased from 60 to 120°, the droplet size and atomization angle were improved by 29.2% and 45.5%, respectively, while the increased shrinkage angle from 120 to 150° only improved by 9.1% and 4.2%, respectively. In addition, the diameter of the center hole had a strong correlation with the effective spray distance. When the diameter of the center hole increased from 1 to 2mm, the effective spray distance increased by 60.9% (to 7.4m) at the pressure of 4MPa, while the effective spray distance without change increased when the diameter of the center hole increased from 2 to 2.5mm. It was determined that the nozzle with the outlet aperture of 1.5mm, the shrinkage angle of 120°, and the diameter of the center hole of 2mm had good atomization and dust control characteristics. Additionally, it was verified that the optimized nozzle had a substantial improvement in controlling respirable dust, and the dust removal efficiencies for PM2.5 and PM5 were increased by 14.29% and 16.52%, respectively, compared to the original nozzle. This study provided guidance for choosing the nozzle of hydraulic support to form the effective dust control spray.

Optimum Design of Cooling Structure for In-Wheel Motor Drive System

The high-efficient cooling structure is one of the key basic problems in the design of the highly integrated in-wheel motor (IWM) drive system. A 15 kW IWM drive system with the spiral cooling structure is taken as the research object in this article. First, the thermal characteristics under different conditions are analyzed based on the modeling and the heat source determination of the IWM drive system. Second, the highest temperature of insulation and permanent magnet and temperature difference of insulation are taken as optimization objectives. The inlet flow rate, the inlet and outlet diameters, the channel numbers, the channel height, and the channel ribs thickness of cooling structure are taken as optimization parameters to optimize based on the designed experiments, the multivariate linear regression equation and PSO method. Finally, the optimization results are verified by comparing the temperature field before and after optimization. The results show that the optimized structure can achieve better effect. The highest temperature of insulation, the highest temperature of permanent magnet and the temperature difference of insulation of IWM decreased by 9.27%, 9.52%, and 20.93%, respectively. This research work can provide some ideas and methods for the optimization design of cooling structure of IWM drive system.

Identifying the Layout of Retrofitted Rainwater Harvesting Systems with Passive Release for the Dual Purposes of Water Supply and Stormwater Management in Northern Taiwan

Due to its unique climate and geography, Taiwan experiences abundant rainfall but still faces significant water scarcity. As a result, rainwater harvesting systems (RWHSs) have been recognized as potential water resources within both water legal and green building policies. However, the effects of climate change—manifested in more frequent extreme rainfall events and uneven rainfall distribution—have heightened the risks of both droughts and floods. This underscores the need to retrofit existing RWHSs to function as stormwater management tools and water supply sources. In Taiwan, the use of simple and cost-effective passive release systems is particularly suitable for such retrofits. Four key considerations are central to designing passive release RWHSs: the type of discharge outlet, the size of the outlet, the location of the outlet, and the system’s operational strategy. This study analyzes three commonly used outlet types—namely, the orifice, short stub fitting, and drainage pipe. Their respective discharge flow formulas and design charts have been developed and compared. To determine the appropriate outlet size, design storms with 2-, 5-, and 10-year return periods in the Taipei area were utilized to examine three different representative buildings. Selected combinations of outlet diameters and five different outlet locations were assessed. Additionally, probably hazardous rainfall events between 2014 and 2023 were used to verify the results obtained from the design storm analysis. Based on these analyses, the short stub fitting outlet type with a 15 mm outlet diameter was selected and verified. For determining the suitable discharge outlet location, a three-step process is recommended. First, the average annual water supply reliability for different scenarios and outlet locations in each representative building is calculated. Using this information, the maximum allowable decline in water supply reliability and the corresponding outlet location can be identified for each scenario. Second, break-even points between average annual water supply and regulated stormwater release curves, as well as the corresponding outlet locations, are identified. Finally, incremental analyses of average annual water supply and regulated stormwater release curves are conducted to determine the suitable outlet location for each scenario and representative building. For the representative detached house (DH), scenario 2, which designates 50% of the tank’s volume as detention space (i.e., the discharge outlet located halfway up the tank), and scenario 3, which designates 75% (i.e., the discharge outlet at one-quarter of the tank height), are the most suitable options. For the four-story building (FSB), the outlet located at one-quarter of the tank’s height is suitable for both scenarios 2 and 3. For the eight-story building (ESB), scenario 2, with the outlet at one-quarter of the tank’s height, and scenario 3, with the outlet at the lowest point on the tank’s side, are preferred. The framework developed in this study provides drainage designers with a systematic method for determining the key parameters in passive-release RWHS design at the household scale.

Systemic investigation of pelvimetric profile in three strains of Deoni cattle

The present research work was designed to establish baseline data of the pelvimetric profile in Deoni Cattle. Deoni cattle (270) of three strains, i.e. Wannera, Balankya and Shevera were selected and divided into six age groups: Group I (12 to 24 months), II (25 to 36 months), III (37 to 48 months), IV (49 to 60 months), V (61 to 72 months) and VI (73 to 84 months) with 45 animals in each group. Body weight along with different pelvimetric parameters such as distance between two angles of haunch (A), distance between two ischial tuberosities (B), distance between level of croup and hip joint (C) and distance between tuber coxae and tuber ischia (D) were measured to determine the transverse and vertical diameter of pelvic inlet and outlet which were used to calculate pelvic area of inlet and outlet. The pelvic area values for both inlet and outlet showed highly significant differences within groups, but no significant difference was observed between the three strains of each group. From the results of the study, it can be concluded that the pelvic area of Deoni cattle increases with the age and it has significant positive correlation with the parity and body weight. Thus, pelvimetric profile can be used as a marker for selection of young Deoni heifers and cows for breeding purposes to lower dystocia incidences.

Optimization of atomization performance of external mixing air atomizing nozzle based on response surface agent model

Based on the finding that the atomization performance of the nozzle is affected by its structural parameters, a combination of finite element analysis and structural optimization calculations is used. Finite element analysis was performed through the VOF (Volume of Fluid) module of Fluent software to determine the structural parameters affecting the performance of the atomizing nozzle. The liquid cyclone tank inclination, the length of the flat section at the gas outlet, and the mixing chamber outlet diameter were used as optimization factors. The atomization cone angle and fuel atomization circumferential distribution uniformity index were used as the evaluation indexes of atomization performance. An orthogonal experimental design was carried out based on the above. Proxy model for atomization cone angle and fuel atomization circumferential distribution uniformity index based on response surface method. The optimal structure of the nozzle was obtained by optimization calculation of the agent model by genetic algorithm. The results show that the atomization performance is optimal when the inclination angle of the liquid rotating tank is 42.9, the length of the flat section at the gas outlet is 3.3, and the diameter of the mixing chamber outlet is 5.0. The atomization cone angle increased by 23.07 % compared with the original model, and the fuel atomization circumferential distribution uniformity index decreased by 45.06 %. A new solution for the design of externally mixed air atomizing nozzles is provided.

Fast predesign methodology of centrifugal compressor for PEMFCs combining a physics-based loss model and an interpretable machine learning method

For boosted hydrogen fuel cells, the centrifugal compressor greatly affects the system's efficiency, stack power and costs. However, the design of the centrifugal compressor is a lengthy and high-cost process. To tackle this issue, a new method combining a physics-based loss model and a machine learning method was proposed to achieve a fast and more accurate preliminary design step. A high-precision physics-based loss model was developed and validated for data generation. Furthermore, two gradient boosting decision tree (GBDT) models with Bayesian hyperparameter turning were established to construct mapping relationships between geometric parameters and aerodynamic performance. Then, the Sobol sensitivity analysis and Shapley Additive Explanations (SHAP)-based interpretability were used to explore the impact of the geometric parameters on the aerodynamic performances. Results showed that the outlet blade angle, impeller outlet diameter, impeller outlet width, inducer shroud diameter, and inducer blade angle (at the shroud) were the five most sensitive parameters. Additionally, some practical design recommendations were extracted using SHAP-based interpretability. The isentropic efficiencies of two redesign cases with optimal geometric parameters were increased by 2.59% and 1.85% compared with the baseline impellers. The performance prediction was completed within a time of 6 s using the proposed new predesign method. This study represents a significant new attempt to advance the preliminary design methodology of centrifugal compressors.

Surrogate-assisted multi-objective Bayesian optimization for improved rheological design of bioinks

Extrusion bioprinting is a popular biofabrication technique for creating viable biological constructs with applications ranging from regenerative medicine and cancer research to therapeutics screening. A primary challenge within extrusion bioprinting lies in preserving cell viability and function amidst the shear forces generated during extrusion. Therefore, the formulation of shear-thinning bioinks with tailored flow properties is essential to minimize shear stress accumulation during printing. However, this task is complex, as the bioink’s flow properties are contingent upon numerous factors, including but not limited to the polymer concentration, spatial cell density in the bioink, molecular weight of the polymer, and the nozzle’s geometry. The current methods for adjusting flow properties are heuristic, posing challenges to the rapid development models and automation of the bioprinting workflow. In this study, we introduce a Gaussian Process-based multi-objective Bayesian optimization framework that rapidly identifies Pareto-optimal flow property values to minimize hydrodynamic shear stresses during extrusion. The optimization focuses on four flow parameters, minimum viscosity, maximum viscosity, consistency index, and flow behavior index from the power-law model of shear-thinning fluids alongside the nozzle outlet diameter. Following an initial set of 24 experimental runs, our sequential design approach required 21 iterations to achieve convergence on a set of flow parameters that meet the Pareto optimality criteria. The presented strategy, which integrates physics-based numerical models with data-driven optimization models, emerges as a tool for the rapid fine-tuning of bioink flow behaviors. The multi-objective framework also sets the stage for future exploration into cell viability and functional outcomes post-bioprinting.

Optimization of piezo pump and air impact cooling based on a synthetic jet

A synthetic jet piezo (PE) pump with an inlet channel structured akin to a diffuser/nozzle, featuring smoothed walls, was developed. The synthetic jet was characterized by analyzing the internal flow field of the PE pump. Furthermore, the flow performance of this novel PE pump was compared with that of a basic PE pump, thereby demonstrating the advantages of the proposed design. Utilizing regression equations and standardized effect plots derived from the response surface method, both the main and interaction effects of parameters on the flow rate were assessed. Subsequently, the flow performance of the optimized PE pump was evaluated through experimental testing. Additionally, air impact cooling experiments were conducted, focusing on the influence of the impact distance on cooling performance. The findings indicated that the PE pump's open cavity height, closed cavity height, outlet diameter, and orifice diameter were 1.3 mm, 0.5 mm, 1.5 mm, and 0.8 mm, respectively. The proposed synthetic jet PE pump achieved a flow rate of 1832.3 ml/min at 50 Vpp and 4.6 kHz. Furthermore, it was observed that the operation of the PE pump reduced the temperature of the heater by 63 % at an impact distance of 20 mm.

Experimental study on the influencing factors of particles jetting behavior in train sanding adhesion enhancement

Sanding is the most widely used adhesion enhancing measure for trains. However, the motion of adhesion enhancement particles is vulnerable to interference from complex operating environment resulting in reduced efficiency. This work focused on the effect of sanding device parameters (sand delivery hose, air pressure and sand-blasting gun) on particles jetting behavior and particles utilization rate based on the train sanding process simulation detecting equipment. Results show that the particles utilization rate gradually improves with jetting velocity increasing and diffusion angle decreasing. Jetting velocity increases with the increase in the air pressure, nozzle diameter of sand-blasting gun and installation angle of sand delivery hose. While jetting diffusion angle decreases with the increase in the delivery hose diameter and outlet diameter of sand-blasting gun. Sanding flow rate is susceptible to the air pressure. The regression models of influencing factors on particles jetting behavior are performed for prediction and optimization.

Analysis of the influence of charge liner on the penetration effect of shaped charge jet assisted window sidetracking

In order to improve the efficiency and success rate of sidetracking in high-strength thick-walled casing, we use shaped charge jet to penetrate the casing to reduce the milling workload of milling cone. This paper established a model of shaped charge jet penetrating casing, and analyzed the effects of charge liner structures, charge quantity, and charge liner material. The results show that with the decrease of standoff distance, the velocity attenuation rate of the jet will increase in the process of penetrating the casing. Under standoff distance of 1D, the velocity attenuation rate of the trumpet-shaped liner (TSL) is the smallest, the TSL has a good ability to expand the aperture, and can form a funnel-shaped hole with a large diameter at the front end, and has the largest penetration volume. The charge quantity does not directly affect the penetration volume. The 70-1D charge combination has the largest penetration depth, the largest front diameter of the hole, and the larger penetration volume. The jet velocity of aluminum and titanium is much higher than that of other materials; tungsten and titanium have the largest penetration volume. When the material density in the charge liner's truncation is greater than that of the curve section, such combination material charge liners achieve better penetration effects. The titanium-tungsten charge liner exhibits the best penetration performance on the casing, forming a hole with a volume of 11369.2 mm3 and an outlet diameter of 18.8 mm on the TP110TS casing. In summary, at standoff distance of 1D, the TSL with 70-1D charge combination and titanium-tungsten material combination has the best penetration effect on casing. This study has certain guiding significance for the application of shaped charge jet assisted window sidetracking technology.

Identifying the influence of inlet velocity changes to pressure drop and collecting efficiency in Stairmand and Lapple type cyclone separators

The object of this research is to compare the performance of Stairmand and Lapple type cyclone separators. The main problem to be solved in this research is determining which Stairmand or Lapple type cyclone separator is more suitable for integration into the pyrolysis system. The comparison is based on key performance indicators: pressure drop and collecting efficiency. The research findings indicate that both Stairmand and Lapple cyclone separators exhibit similar trends in pressure drop and collecting efficiency. As inlet velocity increases, the pressure drop also increases for both types. However, the collecting efficiency initially rises but then declines when inlet velocities exceed 13 m/s. The Lapple variant achieved a peak collecting efficiency of 98.94 % and pressure drop 16.26 mbar at an inlet velocity of 13 m/s, whereas the Stairmand design reached 97.33 % and pressure drop 12.16 mbar at 13 m/s inlet velocity. The Lapple type cyclone separator outperformed the Stairmand type in terms of both of pressure drop and collecting efficiency. This superiority is attributed to the specific design features and characteristics of the Lapple type. The superior performance of the Lapple type cyclone separator can be explained by its unique design elements that contribute to improved particulate matter separation and pressure drop. These elements may include differences in cylinder height and particulate matter outlet diameter. Based on the findings of this research, the Lapple type cyclone separator is recommended for integration into pyrolysis systems. However, it is important to consider the specific operating conditions of the pyrolysis process, such as temperature, the particulate matter size distribution, flow rate, and desired separation efficiency

A Mathematical Model for Conical Hopper Mass Efficiency

Almost every branch of industry, at a certain point, utilizes omnifarous materials in their granular form. A key constituent in many bulk material logistic systems is the hopper, which usually acts as a buffering component. In order to achieve the desired throughput, the geometry of the particular hopper must be carefully determined. Considering the geometric properties of the given hopper, the inclination of the walls and the outlet orifice characteristics are the pivotal determinants of hopper functionality. In this paper, the authors have developed an analytical model of the conical hopper’s mass efficiency and compared the model with the experimental results for two distinctive granular materials. The model inputs were: the density of the bulk material, critical angle of material repose, generatrix inclination angle of the cone, and diameter of the circular outlet. The experiment was conducted according to a 32 full factorial design. The repeatability of the results was examined according to Cochran’s theorem and the adequacy of the data was evaluated via Fisher’s criterion, which confirmed the quality of the mathematical model. The error of the developed model does not exceed 4.5%.

Chaos-Assisted Production of Micro-Architected Spheres (CAPAS).

Hydrogel droplets with inner compartments are valuable in various fields, including tissue engineering. A droplet-based biofabrication method is presented for the chaos-assisted production of architected spheres (CAPAS) for the rapid generation of multilayered hydrogel spheres (ranging from 0.6 to 3.5mm in diameter) at high-throughput rates (up to 2000 spheres per min). This method is based on the use of chaotic advection generated by a Kenics static mixer (KSM) nozzle. The configuration of the KSM (i.e., the number of mixing elements) determines the number of compartments within the sphere. Sphere size is adjusted by flow rate, printhead outlet diameter, polymer concentration (sodium alginate or gelatin-methacryloyl (GelMA)), and crosslinking bath composition. This versatile system operates in dripping and jetting modes, preserving multilayered architecture in both modes. Proof-of-concept experiments with breast cancer (MDA-MB-231), human dermal fibroblast (HDF), and murine myoblast (C2C12) lines show over 80% cell viability immediately post-fabrication, maintained over extended culture (14 or 30 days). CAPAS is used to create a breast cancer model with cancer-tissue-like and healthy-tissue-like micro-niches to test paclitaxel doses. It is envisioned that CAPAS will enable high-throughput fabrication of hydrogel spheres for tissue engineering, chemical engineering, and material sciences applications.

Numerical simulation of cavitating flow in liquid Nitrogen through a convergent nozzle

This research has dealt with the simulation of liquid nitrogen cavitation inside a convergent nozzle. This is important in cryogenic industrial applications. So in this study, computational fluid dynamics methods have been used for simulating the cavitation phenomenon. The Two-phase model in this research has been a hybrid/mixed model. Also, k- ε turbulence model has been employed in realizable state. For meshing the nozzle geometry, Gambit software has been used, while for numerical simulation, Ansys Fluent software has been employed. For simulation of cavitation, Schnerr and Sauer cavitation model has been utilized. This research has also examined the effect of changing the nozzle outlet diameter and the impact of changing the pressure difference in the inlet and outlet of the nozzle on the cavitation. As a novelty and unlike what would have been expected based on the Bernoulli effect, the results obtained from the simulation showed that the increase/decrease in the nozzle's outlet diameter resulted in an enhanced/diminished extent of cavitation in the nozzle's outlet region. Also, the increase/decrease of the pressure difference in the input and output of the nozzle would lead to a higher/lower extent of cavitation. This research also found that the effect of altering the nozzle's outlet diameter on the extent of cavitation has been far higher than the effect of changing pressure difference in its inlet and outlet. The results also indicated that upon reduction of the nozzle's outlet diameter from the base state (1.02 mm) by 10, 20, 30, 40, and 50 %, the volume fraction of the vapor diminished by 22.23, 43.029, 60.66, 74.73, and 87.16 % respectively. Finally, with the increase in the nozzle's outlet diameter from the base state (1.02 mm) by 10, 20, 30, 40, and 50 %, the volume fraction of the vapor increased by 26.83, 55.27, 84.47, 117.12, and 149.31 % respectively.

Extending the operational range of Francis turbines: A case study of a 200 MW prototype

Francis turbines are now widely used to support the integration of renewable and intermittent energy sources such as solar and wind power. Consequently, these turbines often operate away from their best efficiency point (BEP). Such operations cause detrimental pressure fluctuations in the runner and draft tube, leading to early fatigue failures. To address these harmful flow conditions and extend the operating range of Francis turbines, a mitigation system was developed and tested on a large-scale, high-head 200 MW Francis turbine. The system consists of four circular rods placed in the draft tube with variable radial protrusion lengths, adjustable using linear actuators. Pressure, accelerometer, and vibration sensors installed on the turbine allowed quantification of the rod system performance. The results demonstrate the system’s capability to reduce pressure pulsations by up to 80 % in terms of maximum pressure amplitude and 100 % in terms of fatigue cycle in both low and high-frequency ranges, up to ten times the runner frequency, based on pressure analysis. The optimal rod protrusion ranges from 5 to 20 % of the runner outlet diameter function of the operating load. The impact of the rods’ protrusion on the turbine structure appears negligible from the accelerometer measurements performed on the draft tube and spiral casing. The hydraulic efficiency is reduced by up to 1 %. These findings are significant across a wide range of part-load operations, from 40 % to 60 % load, indicating the potential to extend the operational range of existing Francis turbines. The research presented here is a novel attempt to enhance the existing Francis turbines with a new degree of freedom using protruding rods.

Performance Analysis of an Ejector-Enhanced Heat Pump System for Low-Temperature Waste Heat Recovery Using UHVDC Converter Valves

This article proposes a heating method based on heat pump technology to address the large amount of low-grade waste heat generated by a certain type of ultra-high voltage direct current (UHVDC) converter valve. Thermal performance calculations for two systems, a basic vapor compression heat pump system (BVCHPS) based on thermal expansion valve throttling and an ejector-enhanced heat pump system (EEHPS) are analyzed. The research results show that the EEHPS exhibits superior COP and exergy efficiency when generating hot water above 80 °C using a heat source below 50 °C. Additionally, mathematical modeling analysis identifies optimal structural parameters such as nozzle throat diameter, throat area ratio, and nozzle outlet diameter for the ejector in its design state. The low-temperature waste heat recovered from the UHVDC converter valves can be further used in engineering applications such as heating, refrigeration, seawater desalination, and sewage treatment.

Nozzle Wear in Abrasive Water Jet Based on Numerical Simulation.

Particle diameters and jet pressure in abrasive water jet (AWJ) are significant jet properties which deserve a better understanding for improving AWJ machining performance. Some influence factors have been verified regarding nozzle wear in abrasive water jet polishing application. A three-dimensional model of a nozzle is established to analyze the influence of internal multi-phase flow field distribution, which is based on Euler-Lagrange methodology. With the increase of jet pressure, the erosion rate decreases; with the increase of the diameter and mass flow rate of the erosion particles, the erosion speed increases as well. When the diameter of the outlet is worn to 1.6 mm, the pressure on the work piece caused by the abrasive water jet increases by more than double compared to the non-worn nozzle; when the diameter of the nozzle outlet is worn to 1.6 mm, the shear force is 2.5 times higher than the shear force when the diameter is 1.0, which means that the jet force is divergent when the diameter is 1.6 mm, and the damage of the work piece is very serious. The obtained results could improve polishing efficiency on the work piece, extend nozzle lifetimes, and guide the future design of AWJ nozzles.

3D Printer Nozzle Structure Form Optimal Structural Analysis

The most representative technology of 3D printing is fused deposition modeling (FDM). To improve the printing accuracy of FDM technology, this paper first takes the outlet diameter, angle of convergence, and rectifier section length of the nozzle as the influencing factors. It takes the melt outlet speed stability, viscosity, and outlet pressure as the indexes to design the orthogonal test. Then, COMSOL Multiphysics fluid–solid coupling simulation was used to simulate and analyze the structural characteristics of the 3D printer nozzle, and the range analysis method was used to analyze the data. Finally, the two-phase flow combination was used to simulate the morphological characteristics of the melt flowing out of the nozzle. The results show that the simulation results of the two materials are similar. As the nozzle diameter decreases, the melt pressure decreases, the velocity increases, and the viscosity decreases. For PLA wire rods, the optimal structure of the nozzle is that the outlet diameter is 0.2 mm, the rectifier section length is 1.5 mm, and the angle of convergence is 60°. For ABS wire, the optimum structure of the nozzle is that the outlet diameter is 0.2 mm, the rectifier section length is 1.5 mm, and the angle of convergence is 30°. The nozzle outlet diameter is inversely proportional to the printing accuracy for ABS and PLA materials. The research results provide a theoretical reference for optimizing the nozzle structure for 3D printing.

Improvement of sand-washing performance and internal flow field analysis of a novel downhole sand removal device

With the progression of many shale gas wells in the Sichuan-Chongqing region of China into the middle and late stages of exploitation, the problem of sand production in these wells is a primary factor influencing production. Failure to implement measures to remove sand from the gas wells will lead to a sharp decline in production after a certain period of exploitation. Moreover, As the amount of sand produced in the well increases, the production layer will be potentially buried by sand. To boost the production of shale gas wells in the Sichuan-Chongqing region and improve production efficiency, a novel downhole jet sand-washing device has been developed. Upon analyzing the device's overall structure, it is revealed that the device adopts a structural design integrating a jet pump with an efficient sand- washing nozzle, providing dual capabilities for jet sand- washing and sand conveying via negative pressure. To enhance the sand- washing and unblocking performance of the device, various sand- washing fluids and the structures of different sand- washing nozzles are compared for selection, aiming to elevate the device's sand- washing and unblocking performance from a macro perspective. Subsequently, drawing on simulation and internal flow field analysis of the device's sand- washing and unblocking process through CFD and the control variable method, it is ultimately found that the length diameter ratio of the cylindrical segment of the nozzle outlet, the outlet diameter, and the contraction angle of the nozzle greatly influence the device's sand- washing and unblocking performance. And the optimum ranges for the length-diameter ratio of the cylindrical segment of the nozzle outlet, the outlet diameter, the contraction angle of the nozzle, and the inlet diameter are 2 to 4, 6 mm to 10 mm, 12° to 16°, and 18 mm and 22 mm, respectively. The findings of the research not only provide new insights into existing sand removal processes but also offer a novel structure for current downhole sand removal devices and a specific range for the optimal size of the nozzle.

The investigation of traceable preparation technique of submicron particle number concentration standards in liquids

The concentration of particles at the nano- and submicron-meter scale in liquid is crucial in multiple fields including the biomedical and semiconductor industry. However, there is still a lack of metrological standards or Certified Reference Materials (CRMs) for liquid-borne particle number concentration (PNC) which could be traceable to the International System of Units (SI). To address this issue, a quantitative and value-traceable preparation technique for liquid-borne particle number concentration CRMs (PNC-CRMs) in a submicron-meter scale based on controllable aerosol generation and collection was developed in this study. In this technique, by using commercial differential electrostatic mobility analyzer (DMA) and calibrated condensation particle counter (CPC), monodisperse aerosol particle with known concentration was initially generated. Then for quantitatively transforming the aerosol particles to the liquid, an aerosol particle collection system was designed and developed by hydrodynamic (CFD) simulations and experiment conducting, and crucial parameters of the collection system, e.g. the nozzle diameter of the aerosol particle outlet, the distance from the nozzle to the liquid surface, and the state of the liquid interface, were investigated and optimized. Under the optimized collected parameters, the collection efficiency for aerosol particles of the newly-developed system could reach over 90%. Because the PNC in aerosol is SI-traceable, combined with the obtained collection efficiency and collection time, the PNC in the collection liquid with could be obtained finally and trace to SI unit. Using this technique, two kinds of PNC-CRMs with nominal sizes of 100 and 500 nm were developed successfully, where, certified values were (7–9) × 106 particles/mL and 1.7 × 106 particles/mL, and standard uncertainties are 4.2%.