In this paper, the field analysis of a triangular corrugated coaxial cavity with misaligned insert is carried out for a megawatt-class sub-terahertz wave gyrotron. In misalignment analysis, both parallel displacement of the insert axis and tilting of the insert axis with the outer resonator axis are considered. Graff's addition theorem is used for deriving the eigenvalue equation of the coaxial cavity with such a misaligned insert. Mathematical formulations are carried out to include the effect of insert misalignment on the beam coupling coefficient and ohmic wall loading of the outer cavity and insert of the coaxial cavity gyrotron. The effect of structural misalignment of the insert on the operation of 2-MW, 220-GHz coaxial cavity gyrotron is analyzed. It is shown that insert misalignment reduces RF output power as well as increases ohmic wall loading of the insert beyond the prescribed cooling limit. Compared to tilting of the insert, parallel displacement of the insert causes more deterioration in the gyrotron operation. Comparative studies are also performed for a coaxial cavity with rectangular slots on the insert.
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