In the present paper the Moire method of stress analysis has been successfully used for the study of transient stresses in a single point cutting tool during incipient cutting process. Isothermal orthogonal planing of lead was carried out using a transparent plastic tool. A 500 lines/in. orthogonal Moire grating was used. Cine photography was used for the fringe measurement. Results indicate that during tool entry the tool-chip contact stress distribution varies from instant to instant before reaching the steady state values. However, the observed variation of the maximum free rake tensile stresses during tool entry appear to be of importance from the point of view of brittle failure of tool-tip during entry or exit. Peak tensile stresses are observed in the early stages of entry (within 20% of the steady state time) and the results are in agreement with the data on transient strain in the work material during incipient cutting already reported in published literature.
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