Subsurface engineering systems undergo large changes in pore pressure, which can have drastic effects on their ability to transport and store fluids. For rock samples retrieved from conventional reservoirs, standard core analysis procedures provide suitable estimates of petrophysical properties, such as porosity and permeability. However, performing similar investigations on low-permeability systems like shales and tight gas sands remains a challenge. Steady-state gas permeametry is considered the gold standard for analyzing low-permeability cores, but researchers often forego it in favor of faster but less reliable methods. Attempting a conventional permeability test on a tight plug sample typically results in miniscule flow rates that only expensive, specialized equipment can measure directly. Furthermore, these time-consuming tests are best run multiple times under varying ranges of pore pressure and confining stress. Doing so allows one to anticipate suitably the changes in permeability that will occur because of the expected changes in reservoir conditions.This study describes the methodology of the Randolph Steady-State Core Analysis Laboratory (RaSSCAL), a new experimental design and data analysis algorithm that accounts for changes in permeability over the range of pore pressures and confining stresses that occur during processes like unconventional hydrocarbon recovery and geologic carbon sequestration. Routine steady-state core analysis requires relatively small pressure drops across the sample so a uniform apparent permeability can be assumed. The approach outlined here enables an effective interpretation of core-flood data in the presence of arbitrarily large pressure gradients. The experiment maintains a near-constant pressure difference of arbitrary magnitude across a core-plug sample and indirectly measures the flow rate induced by that gradient using a differential pressure transmitter. Tests were performed on a Marcellus Shale sample from Bedford, Pennsylvania and an Oriskany Sandstone sample from Berkeley Springs, West Virginia over a wide array of pore pressures and net confining stresses using helium and methane gas. Having a quantifiable understanding of how the permeability of the system may change during the various stages of subsurface activity should significantly enhance the ability to optimize design outcomes. This will ultimately lead to improved oil and gas recovery and better predictions of injectivity and storage capacity during carbon-storage operations.
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