Cooperative manipulators face challenges related to an inadequate distribution of external loads and a decrease in Dynamic Load Carrying Capacity (DLCC). Understanding the impact of optimal load distribution on power consumption, load carrying capacity, and gripper error is crucial. This paper presents the Intelligent Saturation Power Limit Load Distribution Algorithm (ISPLLDA), a novel method that achieves optimal external load distribution. ISPLLDA dynamically distributes the external load among manipulators based on torque-bearing capacity and actuator position. Additionally, nonlinearity in system dynamics introduces uncertainties, leading to incorrect DLCC evaluation, increased error, and higher actuator power consumption. To address this, a Radial Basis Function Neural Network (RBFNN) accurately determines actuator saturation limits in the presence of uncertainty, enabling correct estimation of system dynamics and external disturbances. ISPLLDA ensures near-simultaneous saturation of all manipulators' actuators, maximizing their capacity utilization. The proposed method is validated through simulations and experimental tests on cooperative manipulators. Results demonstrate a 17% increase in load-carrying capacity, as well as more than 35% improvement in error and torque indexes compared to the Lagrange multipliers method.
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