Abstract European Commission is currently working on defining new Euro 7 standards for light and heavy-duty vehicles, which will set severe restrictions on emissions in real driving conditions, and under cold-start operations. It is well known that about 60% of fuel energy converted in a diesel engine is lost in exhaust flow, coolant, and other forms of loss. A more efficient vehicle usage can be achieved by exploiting such dissipated energy content to produce additional mechanical or electrical energy. Several solutions can be adopted for Waste Heat Recovery (WHR) systems. Among them, exploiting the synergy between Organic Rankine Cycles (ORCs), thermal storage with Phase Change Materials (PCM), and electric hybridization is the solution adopted in the research project IRIDESCENT (biodIesel hybRID Electric buS with waste heat reCovEry aNd sTorage). The efficacy of recovering heat content from exhaust gases in reducing fuel consumption has already been demonstrated under stationary conditions. However, one of the challenges in applying WHRs to the powertrain of road vehicles is the fast dynamics of the engine load that determines fast variations in the flow rate and temperature of the exhaust gases. This makes it difficult to optimize energy recovery and explains the need to adopt PCM thermal storage systems. In this framework, the goal of the present work is to characterize the variability of temperature and flow rate in the exhaust gases of a diesel engine for heavy-duty applications under real-world driving conditions. To this end, a dataset of information retrieved from the scientific literature for the Isuzu FTR850 truck was used. The dataset consists of twenty-eight trips performed with the same driver over the same route. It includes both hot-start and cold-start trips and three different values of trailer load (0, 1500, 3000 kg). For each trip, data from GPS, ambient sensors, onboard diagnostics (OBD) systems, and portable emissions measurement systems are made available with a frequency of 1 Hz. In this investigation, a statistical analysis of the data set and a preliminary selection of the ORC and PCM technologies are performed.
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