This study aimed to evaluate the reliability of a patch-type sensor on the upper chest region that uses a dual-heat-flux method to estimate core temperature under various heat conditions. The participants’ esophageal and rectal temperatures (Teso and Trec) were measured with real-time monitoring of predicted core temperature (Tpre) using the patch. Twenty-one volunteers wearing work clothes and nine volunteers wearing protective clothing walked (5.0 km/h) for an hour at 35 °C. During exercise, Teso increased to 37.9 ± 0.3 °C and 38.2 ± 0.2 °C for each group, respectively. The root mean squared errors (RMSEs) were 0.18 ± 0.05 °C and 0.25 ± 0.08 °C between Teso and Tpre and were 0.31 ± 0.10 °C and 0.34 ± 0.11 °C between Trec and Tpre in each clothing condition, respectively. In addition, 11 volunteers walked for an hour at 30 °C or 40 °C. The Teso during exercise increased to 37.7 ± 0.3 °C and 38.2 ± 0.3 °C, respectively. The RMSEs were 0.23 ± 0.10 °C and 0.18 ± 0.05 °C between Teso and Tpre in each ambient temperature condition, respectively. Furthermore, eight volunteers performed an arm-cranking exercise (60 W) for 30 min at 35 °C. The Teso increased to 37.9 ± 0.2 °C during exercise. The RMSEs were 0.22 ± 0.07 °C between Teso and Tpre. The proportions of all paired measurements differing by less than the predefined threshold for validity of ≤ 0.3 °C were 85 ± 18% between Teso and Tpre. These data indicate that the patch is capable of providing a moderate estimate of core temperature during low-intensity and acute exercise under heat conditions.
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