The process of rollover accidents involving specialized vehicles is characterized by intense motion and long duration. Although these accidents are infrequent, they often lead to a high fatality rate. In this study, we utilized LS-Dyna software to simulate the rollover of a vehicle on a side ramp. This simulation aimed to verify the reliability of our model establishment by comparing the vehicle’s motion attitude and center-of-mass acceleration with experimental results. Additionally, we sought to investigate the lateral occupant injuries that occur in the tail section of a certain type of specialized vehicle during a rollover. Initially, we obtained the vehicle’s motion trajectory and the dummy’s motion state through simulation. Subsequently, we extracted the injury response of each part of the dummy. We then simplified the entire vehicle model and made improvements to the occupant restraint system, ultimately designing an enhanced system. Finally, we approximated and replaced the entire vehicle model by establishing an approximation model. We combined this with an optimization algorithm to optimize the occupant restraint system. The simulation results demonstrate that the improved occupant restraint system significantly reduces the axial force on the neck of the occupant and the comprehensive evaluation index of injury. Furthermore, the simulation results for each component fall below the injury limit value specified in the FMVSS208 crash occupant protection standard. Therefore, the improved occupant restraint system proposed in this study effectively mitigates lateral occupant injury during rollover accidents.
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