Pb(Zr0.5Ti0.5)O3 (PZT) powders were synthesized from needle-like TiZrO4 (TZO) precursors by topochemical molten salt synthesis. The effects of the flux types, the raw powder sizes and the synthesis temperatures on the resultant particle morphologies and phase structures of both TZO and PZT were investigated. Via optimizing the synthesis conditions, needle-like TZO with a smooth surface and needle-like PZT with a rough surface were obtained. Transmission electron microscopy (TEM) analyses unveiled that TZO possesses a single-crystal structure with the axial direction along the [010] crystallographic orientation, while PZT exhibits a polycrystalline structure with a discernible degree of misorientation. Notably, the synthesized needle-like PZT from TZO were observed to be unstable and could not induce oriented grain growth of Pb(Mg1/3Nb2/3)O3-PbZrO3-PbTiO3 (PMN-PZT) ceramics. This study reveals that improving the thermal stability of needle-like PZT seeds is one of the key factors for the templated grain growth in textured piezoelectric ceramics.
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