ABSTRACT Vanadium, chromium and aluminium have many applications in several fields. For instance, vanadium alloys are considered a promising candidate for low activation structural material for fusion reactors and aerospace applications while aluminium is used in the reactor tanks of research reactors, core grids, neutron beam tubes, etc. Recently, nuclear fuel vendors have been researching and testing fuel with the outside of the zirconium alloy cladding coated with a thin layer of chromium. Fly ash resulting from power plants contains appreciable amounts of those metals. To minimise the environmental impact due to land disposal of fly ash, the removal of vanadium, chromium and aluminium was investigated using an alkaline leaching process, followed by a second step of metal recovery from leachates involving extraction, stripping and precipitation. Sodium hydroxide was chosen as a selective leaching agent for the metals under study. The best conditions for recovery were optimised based on the results obtained involving the study of different factors affecting the process. At room temperature and solid/liquid ratio of 1/10, the respective leaching percentages of V, Al and Cr reached maximum values of 70%, 48% and 36% after 2 h of continuous leaching. Combining extraction, stripping and precipitation methods enabled the recovery percents of V, Cr and Al to be 96.2%, 90.5% and 84.0%, respectively.
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