Non-pneumatic Tire Research Articles

Investigation of the Spoke Lateral Thickness Effects on Non-pneumatic Tire Radial and Lateral Stiffness

Investigation of the Spoke Lateral Thickness Effects on Non-pneumatic Tire Radial and Lateral Stiffness

Investigation on structural design and mechanical characteristics of the spherical multi-hole non-pneumatic tire

Investigation on structural design and mechanical characteristics of the spherical multi-hole non-pneumatic tire

Mechanical properties analysis of non-pneumatic tire with gradient honeycomb structure

Non-pneumatic tires have the advantages of high safety and high load-carrying capacity, and have a broad potential for engineering applications. In this paper, the effects of different gradient angles on the static and dynamic performance of honeycomb spoke structure are studied. First of all, according to different gradient and gradient-free Non-Pneumatic Tires (NPTs) are designed and the corresponding finite element models of non-pneumatic tires are established respectively. Then, the static mechanical properties of NPTs are analyzed, including the bearing capacity of NPTs and the stress distribution of NPT components. Finally, the dynamic mechanical properties of gradient-free and gradient NPTs are simulated. The stress characteristics and rolling characteristics of the gradient to the key components of NPTs under dynamic load are analyzed. The results show that different gradients have effects on the radial stiffness of the tire, the maximum stress distribution position of spokes, tire rolling characteristics, and the stress characteristics of other parts of NPTs. The research results provide guidance for the structure design and optimization of non-pneumatic tires.

Numerical study of steady-state dynamic characteristic of non-pneumatic tire with local structural damage

Non-pneumatic tires (NPTs) fundamentally avoid the risk of tire blowout of traditional pneumatic tires, but the overall and key component performance inevitably degrades due to factors such as high temperature, variable load, variable working conditions and impact in its service process. Once this leads to failure, it will significantly impact on vehicle safety. To this end, this paper studied the influence of local structural damage on the dynamic response of NPTs, which lays the foundation for realizing health monitoring of intelligent non-pneumatic tires (INPTs). Firstly, a three-dimensional nonlinear finite element model of NPTs was established, and the failure locations of NPTs were determined by fracture mechanics and maximum strain energy density; Secondly, the influence of structural damage on the static and dynamic performance of NPTs was analyzed; Finally, the sensitivity of the acceleration signal and sensor position of the tire inner liner to the local structural damage was studied. The research results show that structural damage will cause the stress of the spokes and shear layer to increase, and as the number of broken spokes increases, the shear layer will bear a larger load. Compared with the circumferential and lateral acceleration, the radial acceleration has the highest sensitivity to the damage of NPTs. The sensor closest to the damage location is the most sensitive to the damage. The research results provide a reference for the structural optimization design and health monitoring of INPTs.

Flow field analysis and aerodynamic drag optimization of non-pneumatic tires

Flow field analysis and aerodynamic drag optimization of non-pneumatic tires

Comparative Analysis of Non-Pneumatic Tire Spoke Designs for Off-Road Applications: A Smoothed Particle Hydrodynamics Perspective

This study explores the development of a terramechanics-based model for non-pneumatic tire–terrain interaction, focusing on different spoke designs. The research investigates how four spoke shapes (honeycomb, modified honeycomb, re-entrant honeycomb, and straight spokes) affect non-pneumatic tire performance in off-road conditions. Using the finite element method (FEM) to model non-pneumatic tires, and smoothed-particle hydrodynamics (SPH) to model dry, loose soil, simulations were conducted to replicate real-world loading conditions. This study utilizes virtual environment solution finite element analysis software to examine the interaction between a non-pneumatic tire and dry, loose soil, with a focus on calculating longitudinal and vertical forces. These forces play a pivotal role in determining the motion resistance coefficient. The results show distinct variations in the motion-resistance coefficients among the spoke designs on dry, loose soil. This analysis helps to identify the spoke configurations that optimize energy efficiency and fuel consumption. By comparing and evaluating the four spoke designs, this study shows the effect of spoke design on tire motion resistance. This study concluded that the modified honeycomb spoke design is the most stable and the least sensitive to operating conditions.

Steady-state rolling resistance prediction model of non-pneumatic tyres considering tread temperature: theory and experiment

Non-pneumatic tires have potential advantages over pneumatic tires, including lower rolling resistance. First, a non-pneumatic mechanical elastic wheel (ME-Wheel) was designed. Based on its structural characteristics, a tread temperature prediction model under steady-state rolling conditions was established, and the accuracy of the established model was verified through temperature measurement experiments. Combined with the tread temperature prediction model, a steady-state rolling resistance prediction model of ME-Wheel was established, and the basic parameters (ground length CL , ground width CW , radial stiffness SR ) required for the model were identified through experiments. Finally, the experimental data were compared with the predicted values under different speed and load conditions. The results showed that the average simulation value of the rolling resistance coefficient of ME-Wheel was 0.01853, which was positively correlated with speed and load. The test results and predicted values showed a similar trend under the same operating conditions, with a maximum error of less than 3.5%. This proved that the novel non-pneumatic tyre steady-state rolling resistance prediction model based on tread temperature could accurately predict the steady-state rolling resistance of tyres. This research addresses a significant topic in tyre technology and has the potential to influence future designs and optimizations of non-pneumatic tyres.

Development of spoke structure for agricultural non-pneumatic tire based on the decrease in soil compaction

Pneumatic tires are unsuitable for agricultural machinery due to their susceptibility to punctures from stumps in plantations. To address this, non-pneumatic tires (NPTs) were developed. This study experimented with and simulated the Michelin TWEEL NPT on sandy clay loam soil. An integrated method combining the finite element method and an empirical model was used to simulate NPT-soil compaction. A custom tire-soil compaction machine measured soil sinkage, aligning well with the experimental data. A novel arrow-shaped spoke for agricultural NPTs, made from polyurethane, significantly reduced soil compaction. Future work will involve prototyping and manufacturing this innovative agricultural NPT.

Numerical investigation and comparison of the aerodynamic characteristics of non-pneumatic tire and pneumatic tire

A non-pneumatic tire, in which the tire pressure is replaced by an elastic support body, is called an airless tire with elastic support (ALTES). In this study, the differences in the aerodynamic characteristics between ALTES and pneumatic tire (PT) were comparatively investigated using URANS simulations based on the DrivAer model. It was found that the vehicle body drag coefficient of the vehicle equipped with ALTES was reduced by 27% compared to that of the vehicle equipped with PT and had a significant drag-reduction effect. The drag coefficient and moment coefficient of the ALTES wheels are 2 and 3.5 times those of the PT wheels, respectively, which offset the drag-reduction benefits. The drag coefficient and aerodynamic power loss of vehicles equipped with ALTES were 97–102% and 108.5%–114% of those of vehicles equipped with PT. It is reasonable and necessary to evaluate the aerodynamic performance of ALTES based on the aerodynamic power loss. By suppressing the wheel ventilation flow and reducing the wheel drag, the aerodynamic wheel cover can reduce the aerodynamic power loss of a vehicle equipped with ALTES by 12%, and the vehicle aerodynamic performance is comparable to that of a PT.

Study on the Load-Bearing Characteristics Analysis Model of Non-Pneumatic Tire with Composite Spokes

This study aims to analyze the load-bearing characteristics of non-pneumatic tires with composite spokes using experimental and finite element simulation methods and to establish a mechanical analysis model based on the Timoshenko beam theory. Subsequently, experiments were conducted on carbon fiber-reinforced plastics and rubbers to establish the corresponding constitutive model. A finite element model of the non-pneumatic tires with composite spokes was also developed. The main structural and material parameters were selected, and their correlation with the vertical stiffness of the non-pneumatic tires with composite spokes was studied using response surface methodology. The stiffness characteristics of the composite spokes were simplified, and a load-bearing characteristic analysis model was established. The results indicated that among the parameters of the reinforcement plate structure and rubber, the constitutive parameter C10 of the rubber in the spokes had the greatest impact, with a comprehensive influence value of 319.83 N/mm. Under a load of 5000 N, the load-bearing characteristic analysis model results were consistent with those of the finite element simulation, with a maximum relative error of 7.49%. The proposed load-bearing characteristic analysis model can assist in the rapid design and performance prediction of non-pneumatic tires with composite spokes.

Comparative study of static and dynamic characteristics of non-pneumatic tires with gradient honeycomb structure

Comparative study of static and dynamic characteristics of non-pneumatic tires with gradient honeycomb structure

Revolutionizing tire engineering: Finite element analysis and design of an X-shaped spoke structure for non-pneumatic military tires

In this study, we developed a non-pneumatic tire (NPT) specifically designed for military vehicles, such as the Humvee. Our aim was to enhance performance on challenging terrains crucial for mission success. We selected a novel X-shaped polygonal structure for the spoke design owing its exceptional load-carrying capacity and durability. The equivalent modulus, which is the key factor in spoke design, was analytically derived and formulated. This calculated modulus served as a benchmark for achieving the desired vertical stiffness of the NPT. We manufactured a prototype NPT and evaluated its mechanical properties by using a polyurethane (PU) spoke structure. Multiple finite element models of the novel NPT, considering different parameters such as the number of spoke sections, thickness, and modulus of elasticity, were developed while maintaining a consistent equivalent modulus value. Dynamic finite element analysis was then performed to assess the rolling performance of the NPT. We found that the maximum dynamic stress at the spoke was 2.387 MPa, which is 0.398 times the allowable yield strength of the PU spoke. This finding confirms the durability of the novel NPT under dynamic usage in military vehicles, with promising implications for overcoming challenging terrains.

Optimization of a non-pneumatic tire using design of experiments and machine learning techniques

In this paper, the spoke structure of a non-pneumatic tire is optimized. The finite element model of the spoke structure is created and structural dynamic analysis is made using ABAQUS. The optimization goal is to simultaneously reduce three characteristics of the spoke structure, the mass, vertical displacement and acceleration. Simulations are performed according to the center composite design table, and the objective function is estimated using response surface analysis (RSA), random forest regression (RFR), gradient boosting regression (GBR) and artificial neural network (ANN). The genetic algorithm is used for minimization, and the optimization results of each objective function are analyzed through verification simulation. As a result of the optimization, the error between the predicted value and the actual value is 18.6% for RSA 3.1% for RFR, 1.7% for GBR, and 15.0% for the ANN. The ANN proposes the optimum design variables which derive output values smaller than the current minimum value because the ANN properly represents the nonlinear characteristics of the spoke model generated in this study. Highlights Simulation based optimization of the spoke structure of a non-pneumatic tire Various regression models are used and their accuracy is compared A two-step genetic algorithm is used for optimization

Design and simulation of a new type of composite flexible-spoke non-pneumatic tire

Design and simulation of a new type of composite flexible-spoke non-pneumatic tire

Investigation of Additive-Manufactured Carbon Fiber-Reinforced Polyethylene Terephthalate Honeycomb for Application as Non-Pneumatic Tire Support Structure.

A non-pneumatic tire (NPT) overcomes the shortcomings of a traditional pneumatic tire such as wear, punctures and blowouts. In this respect, it shows great potential in improving driving safety, and has received great attention in recent years. In this paper, a carbon fiber-reinforced polyethylene terephthalate (PET/CF) honeycomb is proposed as a support structure for NPTs, which can be easily prepared using 3D printing technology. The experimental results showed that the PET/CF has high strength and modulus and provides excellent mechanical properties. Then, a finite element (FE) model was established to predict the compression performance of auxetic honeycombs. Good agreement was achieved between the experimental data and FE analysis. The influence of the cell parameters on the compressive performance of the support structure were further analyzed. Both the wall thickness and the vertically inclined angle could modulate the mechanical performance of the NPT. Finally, the application of vertical force is used to analyze the static load of the structure. The PET/CF honeycomb as the support structure of the NPT showed outstanding bearing capacity and stiffness in contrast with elastomer counterparts. Consequently, this study broadens the material selection for NPTs and proposes a strategy for manufacturing a prototype, which provides a reference for the design and development of non-pneumatic tires.

Development and Analysis of Additively Manufactured Non-Pneumatic Tires for Mars Rover

Mars rovers are developed using the most sophisticated technology. Competitions such as the University Rover Challenge (URC), European Rover Challenge (ERC), and Anatolian Rover Challenge (ARC) encourage students to become acquainted and experienced with cutting-edge technology. This paper focuses on the development and analysis of a modified version of a non-pneumatic tire (NPT) for the MIST Mars rover “Phoenix 2.0.” Recent studies show that NPT has a good potential to replace conventional tires. To optimize the tire design for the rover, many design aspects are considered. The additive manufacturing process is used to fabricate the tire model to ensure the proper geometrical shape and usage of material. Later, a static structural analysis is conducted to investigate the stress and deformation of the tire that it may experience during rover operation. The developed deformation and stress in this analysis are well protected by the honeycomb structures that are optimized from many design attempts. The result shows a positive indication of meeting the desired criteria that eventually results in the fabrication of the tire and participation in the ARC competition. This research will inspire others to contribute to the advancement of NPT in various circumstances where pneumatic tires perform inadequately.

Influence of Spoke Parameters on Load Capacity of Non-Pneumatic Tires Using Orthogonal Study and Analysis of Variance

Influence of Spoke Parameters on Load Capacity of Non-Pneumatic Tires Using Orthogonal Study and Analysis of Variance

Key dynamic performance analysis of flexible spoke non-pneumatic tire for matched unmanned ground vehicles

To fundamentally improve the lifespan of unmanned ground vehicles and their internal parts, it is urgent to address the problem of tire jumping during driving, steering, or turning. This article proposes the use of flexible spoke non-pneumatic tires instead of pneumatic tires. Therefore, a three-dimensional finite element model of a certain type of pneumatic tire and flexible spoke non-pneumatic tire was constructed and the validity of the model was verified. A simulation scheme was designed to investigate the tire cushioning and lateral performance. In order to explore the degree of influence of the structural parameters of the flexible spoke non-pneumatic tire on its cushioning and lateral performance, an orthogonal experimental simulation scheme based on L9 (33) was developed. The results show that the non-pneumatic tire requires 0.006 s to recover stability after experiencing significant vibration due to passing over a bump, while the pneumatic tire requires 0.028 s. Under rated working conditions, the non-pneumatic tire is subjected to a lateral force of 285.29 N, which is 1.9 times that of the pneumatic tire’s 142.59 N. The cushioning and lateral performance of the non-pneumatic tire is most affected by the element angle α, with an impact level of over 90%. The flexible spoke non-pneumatic tire proposed in this article can effectively solve the tire jumping problem of unmanned ground vehicles during driving, while providing design ideas for improving the cushioning and lateral performance of non-pneumatic tires.

The stiffness adjustable wheel mechanism based on compliant spoke deformation

This study proposes a variable-stiffness mechanism for non-pneumatic tires such that can actively adapt to various environments. Non-pneumatic tire is a compliant wheel structure that offers superior robustness and adaptability compared to pneumatic tires. However, the tire designed for certain terrain exhibits relatively high rolling resistance and inadequate suspension. To address these problems, a stiffness-adjustable wheel (SAW) that can modify the force applied to the contact surface is introduced in this study. In addition, the shape of SAW is optimized to maintain a desirable range of stiffness under different conditions. The optimization is conducted with experimental method, because nonlinear response of material and interference between components make it difficult to predict the characteristic of the wheel at large deformation. The SAW has potential for application in various mobile platforms to provide adequate stiffness for a variety of terrains and driving conditions.

Parametric analysis of various design factors on characteristic performance of Non-Pneumatic Tyres

Non-pneumatic tires (NPTs) have emerged as a promising alternative to conventional pneumatic tires. In this study, a systematic parametric analysis was conducted to assess the influence of various design factors, including cell size, cell wall thickness, cell round radius, and spoke band thickness on the performance of NPTs. The Taguchi method, in conjunction with ANOVA, was employed to leverage the design of experiments (DOE) approach for identifying optimal settings for the examined factors. This investigation on sets revealed that both cell size and cell round radius have a significant impact on the mechanical performance of NPT. Specifically, cell size was shown to significantly affect the deformation and strain, with respective contributions of 48.74% and 45.16%. Meanwhile, cell round radius exhibited a substantial impact on the von Mises stress and strain energy, with respective contributions of 44.02% and 45.30%. Moreover, spoke band thickness was observed to significantly influence the mass of airless tires, with a contribution of 44.75%. The findings of this study furnish valuable insights into the design and optimization of NPTs for diverse applications.