In order to develop low-cost nonprecious metal cathodes that have both high activity of oxygen reduction reaction (ORR) and high durability as alternatives to Pt-based electrocatalysts for practical fuel cell vehicle application, we have focused on group 4 and 5 oxide-based compounds because they are insoluble in acidic media and are much less expensive than platinum. We already demonstrated that titanium and zirconium oxide-based compounds prepared from these oxy-phthalocyanines showed definite ORR activities [1,2]. However, these types of the catalysts used multi-walled carbon nano-tubes as a support and deposited carbon derived from phthalocyanine as a local electron conduction path. Carbons are fundamentally oxidized at high potential and temperature. Therefore, carbon-free nonprecious ORR catalysts are required for fuel cell vehicle application. An arc-plasma deposition method is useful to control the oxidation state of the oxides without heat-treatment. We prepared zirconium oxide-based cathode using tin-oxide based electroconductive support by arc-plasma deposition as a carbon-free nonprecious metal cathode. Fig. 1 shows the potential-ORR current density curves of the ZrOx/SnO2-based support prepared by arc-plasma deposition method, the SnO2-based support, and the TixNbyOz+Ti4O7 [3] in 0.1 M H2SO4 at 30 oC. The ZrOx/SnO2-based support had superior ORR activity. Fig. 2 shows comparison of the onset potential of the ZrOx/SnO2-based support and the TixNbyOz+Ti4O7 in 0.1 M H2SO4 at 30 oC. Both onset potentials are above 1.1 V vs. RHE, indicating that these active sites are superior in quality. Figs. 1 and 2 suggested the great potential of carbon-free nonprecious metal oxide-based cathodes. Acknowledgment The authors thank the New Energy and Industrial Technology Development Organization (NEDO) for financial support. This work was conducted under the auspices of the Ministry of Education, Culture, Sports, Science and Technology (MEXT) Program for Promoting the Reform of National Universities.
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