The use of renewable energy as a primary energy source is urged because of the rapid progress of global warming. Because the renewable energy is unevenly distributed in terms of place and time, the production of hydrogen from renewable energy is crucial. Alkaline water electrolysis is a cost-effective technology for this purpose, though the degradation of electrodes under fluctuating power of renewable energy is recently regarded as a crucial problem. We have recently reported that a in-situ repair of anode catalyst (self-repairing catalyst), supplying fresh catalyst from electrolyte is quite useful to improve the lifetime under unsteady operation [1]. A hybrid cobalt hydroxide nanosheet (Co-ns) was used as the self-repairing catalyst, whereas its electrocatalytic activity is moderate. In this study, we demonstrate the use of β-FeOOH nanorods (β-FeOOH-nr) as a highly active and durable self-repairing catalyst. Because β-FeOOH-nr consists of iron as a metallic element, it is promising for its low cost and resource abundance. β-FeOOH-nr was synthesized by the coprecipitation of Fe3+ with tris(hydroxymethyl)aminomethane, followed by heating at 80 °C. The width and length of β-FeOOH-nr were 3–6 nm and 4–200 nm, respectively. The Fe K-edge XANES analysis showed that β-FeOOH-nr consists of Fe3+ species. Electrochemical tests were performed in a three-electrode PFA cell, using a nickel wire, a nickel coil, and a reversible hydrogen electrode, as working, counter, and reference electrodes, respectively. The β-FeOOH-nr was dispersed in 1 M KOH as an electrolyte. β-FeOOH-nr was first deposited on the nickel wire electrode by constant current electrolysis at 1 A·cm–2 for 240 min (30 min × 8 cycles). β-FeOOH-nr formed a thin layer of bundled nanorods and exhibited the oxygen evolution reaction (OER) overpotential of 320 mV at 100 mA cm–2, while previously reported Co-ns exhibited 342 mV. In addition, the activation of β-FeOOH-nr-coated electrode is almost finished at the first 30 min of the electrolysis, whereas Co-ns required 240 min for the activation. Because β-FeOOH-nr-coated electrode exhibited high OER activity with a small amount of β-FeOOH-nr deposited on the electrode, β-FeOOH-nr could activate electrode with shorted electrolysis time. The β-FeOOH-nr-coated electrode indicated the redox peak due to Ni2+/Ni3+ at 1.44 V vs. RHE which is at higher potential than that of a bare nickel electrode, implying that β-FeOOH-nr formed composite with active nickel species, such as Ni(OH)2 as highly active materials. The durability of the catalyst-coated electrode was examined in the presence of β-FeOOH-nr in the electrolyte by the newly reported shutdown-based accelerated durability test (SD-ADT) [2]. SD-ADT consists of multiple cycles of constant current electrolysis at 600 mA·cm–2 for 1 min and potential retainment at low potential of 0.5 V vs. RHE for 1 min. A bare nickel electrode is degraded only within 50 cycles by the SD-ADT (OER overpotential reached 640 mV at the 200th cycle), whereas β-FeOOH-nr-coated nickel electrode retained its low OER overpotential of 285 mV in at least 4000 cycles. Comparing with the SD-ADT in the absence of β-FeOOH-nr in the electrolyte, it was shown that β-FeOOH-nr was deposited during the SD-ADT to repair degraded electrode. In conclusion, β-FeOOH-nr was shown to be a useful anode catalyst for alkaline water electrolysis powered by fluctuating renewable energy. By dispersing β-FeOOH-nr in an electrolyte, the alkaline water electrolyzer can establish self-repairing system with very long lifetime under frequent potential change. The synchrotron radiation experiments were performed at the BL16B2 of SPring-8 with approval of the Japan Synchrotron Radiation Research Institute (JASRI) (Proposal No. 2021A5310). This work was supported by the JSPS KAKENHI (grant number 20H02821) from Ministry of Education, Culture, Sports, Science and Technology (MEXT) Japan. Part of this study uses outcomes of the development of fundamental technology for the advancement of water electrolysis hydrogen production in the advancement of hydrogen technologies and utilization projects (grant number JPNP14021) commissioned by the New Energy and Industrial Technology Development Organization (NEDO) in Japan.
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