Ni-Co Alloy Research Articles

Synthesis of cotton-like FeCoNi-Nd(OH)3 nanoparticles via reactive mechanical milling: Investigating chemical properties for cellular signaling applications

In this study, FeCoNi alloy nanoparticles were combined with Nd(OH)3 nanostructures to create unique cotton-like nanoparticles (C-NPs). These C-NPs were synthesized through an accessible, two-step reactive chemical milling process. The nanoparticles originated from a blend of metal chlorides (FeCl2, CoCl2, and NiCl2) and sodium (Na), used as a precursor in the reaction, within a SPEX milling apparatus. The Fe, Co, and Ni were maintained at equal weight percentages (1:1:1). Subsequently, NdCl3 and Na were utilized to facilitate the attachment of Nd(OH)3 nanostructures onto the FeCoNi nanoparticles through a solid-state reaction in the same SPEX milling setup. The Nd content was varied to investigate its effect on the integration of Nd(OH)3 onto the surface of CoNiFe nanoparticles. Electron microscopy revealed the formation of cotton-like nanoparticles, and the distribution of elements was identified using secondary ion mass spectrometry. The CoNiFe alloy and Nd(OH)3 phases were verified by X-ray diffraction analysis. These nanoparticles were internalized into cells via endocytosis, as observed in transmission electron microscopy images after incubation with the BT20 cell line (triple-negative breast cancer), likely due to interactions between –OH groups and the cell membrane. Following this, the cells containing C-NPs underwent photoluminescence studies, revealing two distinct emission peaks at 400 nm, and 486 nm. X-ray photoelectron spectroscopy indicated the presence of various heterostructures within the FeCoNi-Nd(OH)3 complex, which may be responsible for these emission properties.

Boosting Dry Reforming of Methane Over NiCo/CeO2 Catalysts Treated by Hydrogen Plasma

ABSTRACTNickel (Ni)‐based catalysts are prospective materials for dry reforming of methane (DRM) reaction, but suffer from coke formation and limited activity for CO2 conversion. To improve the reactivity of Ni‐based catalysts, a promising strategy is introducing cobalt (Co) metal. Here, we construct highly efficient NiCo sites on CeO2 support by H2 plasma, which enables the catalyst to obtain a remarkable increase in DRM reaction than the samples treated by conventional H2 reduction. H2 plasma treatment results in the formation of highly dispersed NiCo alloy nanoparticles and high‐concentration oxygen vacancy. These features create large numbers of highly active sites to boost the activation of CH4 and especially CO2 and their catalytic reactions, resulting in strong coke resistance in the DRM reaction.

Innovative strategy for corrosion protection and drag reduction in coiled tubing: Design, fabrication, and performance evaluation

To improve the anti-corrosive and drag-reducing properties of 70 carbon steel coiled tubing and extend its service life, we presented an innovative approach involving composite electroplating. This method allows for the deposition of high-performance, anti-corrosive, and drag-reducing coatings on the inner walls of coiled tubing. And a continuous, uniform, and dense Ni-Co-Al2O3 coating was successfully prepared on the inner wall of coiled tubing. This economically viable technique was systematically applicable in industrial settings for enhancing drag reduction and corrosion resistance in continuous petroleum pipelines, offering a practical solution for manufacturing functional coatings with desirable properties. Furthermore, considering the inhibitory effect of Co(OH)2 on Ni deposition, we developed a novel anomalous co-deposition model for Ni-Co binary alloys. The simulation results using the COMSOL® demonstrated a high correlation with the experimental data, underscoring the model as effective for controlling and predicting the composition and structure of Ni-Co coatings.

Smart utilization of bimetallic NiCo alloy supported carbon dots and sulfur quantum dots derived 3D nanocomposite for oxygen evolution reaction

The increasing demand for highly active and stable electrocatalysts for the oxygen evolution reaction (OER) in future energy-conversion systems has driven researchers to explore novel alternatives to Pt-based catalysts. Among these alternatives, zero-dimensional quantum dots have emerged as promising candidates due to their high surface area and intrinsic electrocatalytic activity, which lead to significant breakthroughs in electrocatalytic performance. Herein, we conducted a preliminary investigation into the application of bimetallic NiCo alloy deposited on metal-free quantum dots (carbon dots and sulfur quantum dots) derived nano sponge for the oxygen evolution reaction. The synthesized NiCo-CDs-800 exhibited remarkable electrocatalytic OER activity, achieving a current density of 10 mA cm−2 with only 221 mV overpotential, far surpassing commercial RuO2 electrocatalysts. The excellent electrocatalytic activity can be attributed primarily to high electrochemically active area (168.97 mF cm−2), the presence of large proportion of oxygen vacancies (68.61 %), rich pyridinic nitrogen structure (29.30 %) with strong water adsorption, and synergistic effect of bimetals as supported by density functional theory calculations. Meanwhile, the newly prepared NiCo-SQDs-700 under the similar procedure demonstrate a satisfied OER performance and competing stability when compared to NiCo-CDs. These findings open a new avenue for the application of metal free CDs and SQDs to the growing family of metal@QDs.

Efficient Electrocatalytic Oxidation of Glycerol to Formate Coupled with Nitrate Reduction over Cu-Doped NiCo Alloy Supported on Nickel Foam.

Electrooxidation of biomass-derived glycerol which is regarded as a main byproduct of industrial biodiesel production, is an innovative strategy to produce value-added chemicals, but currently showcases slow kinetics, limited Faraday efficiency, and unclear catalytic mechanism. Herein, we report high-efficiency electrooxidation of glycerol into formate via a Cu doped NiCo alloy catalyst supported on nickel foam (Cu-NiCo/NF) in a coupled system paired with nitrate reduction. The designed Cu-NiCo/NF delivers only 1.23 V vs. RHE at 10 mA cm-2, and a record Faraday efficiency of formate of 93.8 %. The superior performance is ascribed to the rapid generation of NiIII-OOH and CoIII-OOH species and favorable coupling of surface *O with reactive intermediates. Using Cu-NiCo/NF as a bifunctional catalyst, the coupled system synchronously produces NH3 and formate, showing 290 mV lower than the coupling of hydrogen evolution reaction, together with excellent long-term stability for up to 144 h. This work lays out new guidelines and reliable strategies from catalyst design to system coupling for biomass-derived electrochemical refinery.

Efficient Electrocatalytic Oxidation of Glycerol to Formate Coupled with Nitrate Reduction over Cu‐Doped NiCo Alloy Supported on Nickel Foam

AbstractElectrooxidation of biomass‐derived glycerol which is regarded as a main byproduct of industrial biodiesel production, is an innovative strategy to produce value‐added chemicals, but currently showcases slow kinetics, limited Faraday efficiency, and unclear catalytic mechanism. Herein, we report high‐efficiency electrooxidation of glycerol into formate via a Cu doped NiCo alloy catalyst supported on nickel foam (Cu−NiCo/NF) in a coupled system paired with nitrate reduction. The designed Cu−NiCo/NF delivers only 1.23 V vs. RHE at 10 mA cm−2, and a record Faraday efficiency of formate of 93.8 %. The superior performance is ascribed to the rapid generation of NiIII−OOH and CoIII−OOH species and favorable coupling of surface *O with reactive intermediates. Using Cu−NiCo/NF as a bifunctional catalyst, the coupled system synchronously produces NH3 and formate, showing 290 mV lower than the coupling of hydrogen evolution reaction, together with excellent long‐term stability for up to 144 h. This work lays out new guidelines and reliable strategies from catalyst design to system coupling for biomass‐derived electrochemical refinery.

Enhanced Methanol Electrooxidation and Supercapacitive Performance via Compositional Engineering of Colloidal Ni-Co Alloying Nanoparticles.

Among renewable energy technologies, particular attention is paid to electrochemically transforming methanol into valuable formate and storing energy into supercapacitors. In this study, we detailed a simple colloidal-based protocol for synthesizing a series of alloy nanoparticles with tuned Ni/Co atomic ratios, thereby optimizing their electrochemical performance. With the addition of 1 M methanol in 1 M KOH, the optimized composition was able to electrochemically produce formate at 0.149 mmol cm-2 h-1 with a Faradaic efficiency up to 95.1% at 0.6 V versus Hg/HgO within a 22-hour testing period. In 1 M KOH solution without methanol, the supercapacitive performance was achieved at a specific capacitance of over 1500 F g-1, and outstanding cycling stability with only approximately 20% decay after continuous 10000 charging-discharging cycles. These results underscore that the prepared Ni-Co alloy nanoparticles serve as multi-functional electrodes for electrochemical energy conversion and storage, particularly in the MOR and supercapacitors applications.

Exploring stacking fault energy with the axial Ising model: A renewed approach

In this work we revisit the axial Ising model for computing intrinsic stacking fault energies (γISF), which are important in alloy design. We find that the supercell approach, which directly compares the energies of fcc stacking with and without a fault, is a specific solution of the Ising model and is the most elegant and efficient among the solutions of the same order of accuracy. Contrary to the traditional belief that only the supercell approach can capture the effect of local chemistry, we demonstrate that local chemistry also influences γISF in the axial Ising model. We also propose a new formula γISF=5EABABC−5EABC, which is similarly efficient, simpler, and more accurate compared to the widely used γISF=EAB+2EABAC−3EABC. We tested the new formula on pure Ni, Ni-Co alloys, and Cr-Mn-Fe-Co-Ni high entropy alloys and found satisfactory results.

Highly efficient selective hydrogenation of furfural to tetrahydrofurfuryl alcohol over MOF-derived Co-Ni bimetallic catalysts: The effects of Co-Ni alloy and adsorption configuration

The targeted conversion of furfural (FA) over inexpensive catalyst is a critical and challenging project. Herein, CoNi alloy catalysts (xCoyNi/C) were prepared through one-step pyrolysis of metal–organic frameworks and used in furfural (FA) hydrogenation to tetrahydrofurfuryl alcohol (TFOL). The formation of CoNi alloy leads to a reconfiguration of the electronic structure on the metal surface, which affects the adsorption of functional groups on FA and furfuryl alcohol (FOL). In situ FT-IR analysis and DFT calculations verify that bimetallic CoNi alloy catalyst exhibits more suitable reactants adsorption and hydrogenation rate in comparison with the monometallic Co and monometallic Ni catalysts. Meanwhile, CoNi alloy significantly reduces the activation barrier from FOL to TFOL. Hence, the 1Co1Ni/C catalyst gives the highest TFOL yield of > 99 %. This study provides a simple strategy for the preparation of alloy catalysts for tuning product selectivity and presents practical potential for upgrading biomass-derived platform molecules.

Enhancing the electromagnetic shielding and mechanical properties of CF/PEEK composites via low-concentration fluff and Ni-Co alloy plating

Carbon Fiber Reinforced Composites (CFRC) are increasingly used in aircraft to minimize weight and maximize structural designability. However, CFRCs have limitations in electrical conductivity and Electromagnetic Interference (EMI) resistance. This study introduces a process to overcome these drawbacks by chemically plating Carbon Fiber (CF) fabrics with a thin layer of Nickel-Cobalt (Ni-Co) alloy, thereby improving electrical conductivity. Subsequently, Sulfonated Polyether Ether Ketone (SPEEK) was applied to the Nickel-Cobalt coated Carbon Fibers (NiCo@CF). The resulting fuzzy surface effectively enhanced the interfacial interactions within the PEEK matrix. The results showed that the tensile strength, tensile modulus, flexural strength, and flexural modulus of the composite panels treated with 0.1 wt.% SPEEK sizing significantly increased by 32.3 %, 26.0 %, 167.9 %, and 20.7 %, respectively, compared to NiCO@CF/PEEK composite panels treated with no SPEEK sizing agent. Additionally, the introduction of SPEEK fostered a shift in the primary fracture mechanism from fiber pull-out or debonding to fiber fracture. Remarkably, compared to CF/PEEK composites, the electromagnetic shielding efficiency of NiCo@CF/PEEK was increased by 88.98 %, reaching 46.15 dB. Long-term testing of the S-NiCO@CF/PEEK composites in a humid and hot environment confirmed consistent electromagnetic and mechanical properties, alongside good fatigue and aging resistance. These advances make the S-NiCO@CF/PEEK composites promising for broader applications in the aircraft and aerospace fields.

Gelation-pyrolysis strategy for fabrication of advanced carbon/sulfur cathodes for lithium-sulfur batteries

The development of high-performance carbon-based composite hosts play decisive roles in the electrochemistry of lithium sulfur batteries. Herein, a novel metal-ion induced gelation self-assembly technology is reported to construct sodium alginate carbon (SAC) based polar hierarchical carbon composites with cross-linked network architecture and in-situ co-grown cross-linked polar nanoparticles. Interestingly, it shows high versatility to an extensive array of materials including metals, alloys, and metallic oxides. As a representative, NiCo alloy nanoparticles are chosen to obtain the SAC/NiCo composite host for sulfur in LSBs, which possess superior physical/chemical adsorption capabilities and catalytic conversion kinetics to polysulfide in virtue of synergistic interaction between the hierarchical pore structures and NiCo catalyst. The designed SAC/NiCo-S cathode shows superior electrochemical performance with excellent rate capacity (2 C: 693.5 mAh/g) and enhanced cycling stability (764.3 mAh/g at 0.1 C after 240 cycles). This work provides a straightforward approach for fabricating multifunctional carbon composites with adjustable component for advanced energy storage system.

Evolution of microstructure and properties of nanocrystalline NiCo alloy under high-energy laser shock

In this study, nanocrystalline NiCo alloy was prepared through electrodeposition and subjected to high-energy laser shock (HELS) treatment to investigate the influence of laser shock on the microstructures and properties. An analysis of phase composition, microstructural evolution, texture evolution, and hardness was conducted. The results indicated that under HELS, there was no change in phase composition, while there was a slight reduction in grain size, as well as in the quantities of Low-angle grain boundaries (LAGBs) and twin boundaries (TBs). The texture evolution revealed that HELS led to a more uniform overall texture due to grain boundary (GB) mediate deformation mechanisms, along with the generation of a significant amount of 9R phases, causing a shift in texture orientation from (110) to (100). The internal structure of nanocrystalline NiCo showed an accumulation of numerous dislocations post-laser shock, with randomly oriented dislocations interacting to form Lomer-Cottrell Locks (L-C Locks) and 9R phases. Additionally, interactions with large stacking faults (SFs) also resulted in their dissociation into multiple 9R phases. The hardness enhancement was mainly attributed to the accumulation of dislocations within the grain and the generation of a significant quantity of 9R phases.

CoNi Alloy Modified Separators for High-Capacity and Long Cycle Lithium–Sulfur Batteries

CoNi Alloy Modified Separators for High-Capacity and Long Cycle Lithium–Sulfur Batteries

Comparison between the structural characteristics and process activity of bulk and mesoporous Ni-Co-Ce/Al2O3 catalysts in the dry reforming of methane

Dry reforming of methane (DRM) is a potential way to exploit greenhouse gases and generate hydrogen. Catalyst deactivation is the biggest DRM commercialization obstacle. Lately, Ni-Co bimetallic catalysts have demonstrated improved carbon resistance over Ni-based catalysts. The aim of this research is not just to investigate the impact of Ni-Co catalysts on the DRM activity, but also to evaluate the Ni-Co alloy creation effect on the catalyst characteristics and activity. Mesoporous alumina (MA) was used as a catalyst support for Ni-Co particles in this process and its structure and activity were compared to those of bulk alumina (BA) supported catalysts. In addition, cerium was included into all of the catalysts developed as a suitable promoter for reducing the amount of deposited coke. The results obtained from the XRD and nitrogen adsorption/desorption analysis indicated the formation of a mesoporous structure and nanocrystalline morphology in the Ni-Co/MA samples, as compared to the Ni-Co/BA ones. The results showed that the bimetallic 2Ni-1Co-1Ce/MA sample had the best catalytic activity, with a CH4 conversion of 98.30 %, CO2 conversion of 96.35 %, and H2 yield of 96.30 % at 700 °C.

Hydrogen evolution coupled with microplastic upcycling in seawater via solvent-free plasma F-functionalized CoNi alloy catalysts

The deleterious impacts of marine polyethylene terephthalate (PET) microplastic pollution on aquatic organisms have garnered global concern. Crafting a more cost-effective method to derive high value-added products from these microplastics is a pivotal challenge in marine resource reuse. This study introduces a strategy for electrooxidation of PET microplastics coupled with seawater electrolysis for green hydrogen production, resulting in value-added chemical formic acid at the anode and hydrogen gas at the cathode. Specifically, a catalyst composed of carbon nanotube-interconnected CoNi alloy-loaded carbon nanocages was fabricated, and F were doped onto the catalyst surface via solvent-free CF4 plasma treatment. Owing to its unique hollow 1D/3D interconnected structure, the synergistic effect of the CoNi alloy, and the ease of reconstruction of metal-F bonds in an alkaline environment, the prepared electrocatalyst exhibited excellent performance in the hydrogen evolution reaction and oxygen evolution reaction, the current density of 10 mA cm−2 was obtained at the overpotential of 187 mV and 315 mV, respectively. Furthermore, the proposed coupling strategy achieved a potential saving of 165 mV at a current density of 10 mA cm−2. This research offers promising prospects for the development of “marine hydrogen mining” and the management of ocean microplastics.

Spatial Confinement of Lithium Borohydride in Bimetallic CoNi-Doped Hollow Carbon Frameworks for Stable Hydrogen Storage.

While lithium borohydride is one of the most promising hydrogen storage materials due to its ultrahigh hydrogen storage density, high thermodynamic stability, kinetic barriers, and poor reversibility, it is far from being used in practical applications. Herein, we prepare a cubic hollow carbon dodecahedron uniformly modified with a bimetallic CoNi alloy (CoNi/NC) for preserving the stable catalytic effect of CoNi alloys toward reversible hydrogen storage. It is theoretically confirmed that bimetallic CoNi alloys effectively weaken the B-H bonds of LiBH4 by extending their average length to 1.33, 0.09 and 0.04 Å longer than that of LiBH4 and LiBH4 under metallic Co, respectively. More importantly, the alloying of Co with Ni avoids the reattachment of H from LiBH4 to the Co surface, which prevents LiBH4 from dehydrogenation for the formation of H2 on the Co surface, thus resulting in an ultralow hydrogen desorption energy of 0.1, 1.85 and 0.52 eV lower than that of LiBH4 and LiBH4 under metallic Co. Therefore, the onset and peak hydrogen desorption temperatures decrease to 130 and 355 °C, respectively, 170 and 97 °C lower than that of bulk LiBH4. More importantly, a reversible H2 capacity of 9.4 wt % is achieved even after 10 cycles.

CoNiCoNC tumor therapy by two-ways producing H2O2 to aggravate energy metabolism, chemokinetics, and ferroptosis

The effectiveness of chemokinetic therapy nanozymes is severely constrained because of the low H2O2 levels in the tumor microenvironment. Unlike other self-produced H2O2 nanozymes, the N-CNTs-encapsulated CoNi alloy (CoNiCoNC) with glucose oxidase and lactate oxidase activities has two ways to produce H2O2. It can facilitate the transformation of glucose and lactic acid into H2O2 simultaneously. First, the H2O2 generation pathway is favorable for aggravating energy metabolism. Second, some produced H2O2 can be decomposed by CoNiCoNC to H2O and O2 with the 4e− pathway to alleviate the TME hypoxia. Third, H2O2 can be catalyzed to form OH to enhance reactive oxygen species (ROS) content. Through proteomic analysis, nanozymes substantially impact the metabolic pathways of cancer cells because of their aggravating energy metabolism. The high levels of ROS can cause mitochondrial lipid peroxidation and cellular ferroptosis. Consequently, the two-way H2O2-selective nanoenzymatic platform realizes the synergistic effect of starvation therapy and chemokinetics.

Synergistic effect of nanocrystalline NiCo2S4 and NiCo alloy embedded in N-doped carbon fibers towards high-performance electrocatalysts for oxygen evolution reaction

Developing oxygen evolution reaction (OER) electrocatalysts with high efficiency, low cost and good stability for water splitting is significant to relieve the energy crisis and environmental pollution. Herein, NiCo alloy (NC) nanoparticles (NPs) embedded N-doped carbon fibers (NCF) were prepared by electrospinning and carbonization. The surfaces of the NC@NCF were anchored with nanocrystalline NiCo2S4 (NCS) in a following solvothermal process to form NCS-NC@NCF composite. Synergistic effect of the alloy (NC) and the semiconductor (NCS) was successfully stimulated, i.e., rapid charge separation and transfer was achieved during the OER process. In addition, the carbon fibers substrate is beneficial for good dispersion of the NC and NCS NPs as well as the conductivity improvement of the as-prepared NCS-NC@NCF catalyst. The prepared NCS-NC@NCF catalyst electrode owns good OER performances of a low overpotential of 291 mV, 342 mV and 376 mV to respectively deliver current densities of 10 mA cm−2, 50 mA cm−2 and 100 mA cm−2, which are respectively 19 mV, 82 mV and 116 mV lower than those of the RuO2 electrode (310 mV, 424 mV and 492 mV), indicating the great potential of the catalyst in water splitting. Moreover, good durability of current density retention of 90.7 % is observed after 60 h of continuous OER polarization for the catalyst. Additionally, a two-electrode system composed of commercial Pt/C and the NCS-NC@NCF electrodes only needs a driven voltage of 1.51 V to afford 10 mA cm−2 for water splitting, which is superior to that (1.69 V) of the Pt/C||RuO2 system.

Enhancement of Mechanical Properties of NiCo Alloy Induced by Inhomogeneous Gradient of Solute Element Segregation

Inhomogeneous gradient nanocrystals have better mechanical properties than uniform gradient nanocrystals. The segregation of solute elements in inhomogeneous gradient nanocrystals is expected to induce the re‐enhancement of mechanical properties of alloys. Herein, solute element segregation structures of inhomogeneous gradient structure nanocrystalline NiCo alloy are established, simulating tensile deformation via molecular dynamics. The results show that the segregation of solute elements in the inhomogeneous gradient structure of nanocrystals can improve the mechanical properties of the alloy, especially the structure of the intragranular segregation. The intragranular segregation of solute elements induces the decrease of grain boundary energy and greatly enhances the stability of grain boundaries. In addition, the segregation of solute elements within grains can hinder the dislocation movement to a certain extent, and the hindering effect on dislocation movement of stable grain boundaries induced by intragranular segregation of solute elements further enhances the mechanical properties of nanocrystalline alloys. This strategy of combining heterogeneous gradient structure and solute element segregation structure provides a positive and interesting perspective for the design of advanced alloys with excellent properties.

Bayesian optimization acquisition functions for accelerated search of cluster expansion convex hull of multi-component alloys

Atomistic simulations are crucial for predicting material properties and understanding phase stability, essential for materials selection and development. However, the high computational cost of density functional theory calculations challenges the design of materials with complex structures and composition. This study introduces new data acquisition strategies using Bayesian-Gaussian optimization that efficiently integrate the geometry of the convex hull to optimize the yield of batch experiments. We developed uncertainty-based acquisition functions to prioritize the computation tasks of configurations of multi-component alloys, enhancing our ability to identify the ground-state line. Our methods were validated across diverse materials systems including Co-Ni alloys, Zr-O compounds, Ni-Al-Cr ternary alloys, and a planar defect system in intermetallic (Ni1−x, Cox)3Al. Compared to traditional genetic algorithms, our strategies reduce training parameters and user interaction, cutting the number of experiments needed to accurately determine the ground-state line by over 30%. These approaches can be expanded to multi-component systems and integrated with cost functions to further optimize experimental designs.