Bucket-wheel excavators have been in use at the Neyveli Lignite Mine in the State of Tamil Nadu, India, since the early nineteen-sixties. The mining environment has been particularly harsh for BWE application. The adverse influencing factors are the hardness of the overburden formation, high abrasivity of rock and artesian ground water conditions. In this paper, the performances of the BWEs at Neyveli have been statistically analysed to determine the effects of physico-mechanical properties of overburden, blasting and rainfall on machine productivity, availability, wear-and-tear of bucket teeth, power consumption, production efficiency and cost of mining. An empirical relationship between the production efficiency, defined as the ratio of actual production rate to the theoretical one, and the bench height and width, height of slices, specific cutting resistance of the overburden material and its clay content, consumption of explosives, and conveyor length has been established.
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