Bragg-Edge Neutron Imaging Research Articles

The energy-resolved neutron imaging instrument at the China spallation neutron source

The energy-resolved neutron imaging instrument (ERNI) is built on the number 13 beamline at the China Spallation Neutron Source (CSNS), which is the first instrument dedicated to pulsed neutron imaging in China. ERNI is designed as a multi-scale, multi-dimensional, multi-modality characterization platform. The analytical techniques will include conventional neutron radiography and tomography, Bragg-edge neutron imaging, neutron grating imaging, neutron resonance imaging, neutron diffraction, and complementary X-ray tomography. The spatial resolution for conventional neutron imaging is about 15 μm; the maximum field of view could achieve 200 mm × 200 mm; the spectral resolution is better than 0.5%. ERNI is expected to serve the growing multidisciplinary imaging user community from materials science, engineering, energy, cultural heritage, biology, geosciences, industry, and so on.

The use of time-of-flight neutron Bragg edge imaging to measure the residual strains in W/Cu dissimilar joints for fusion reactors

The European DEMOnstration power plant (EU DEMO) project is currently leading the research endeavours within the fusion field with the goal of developing a next generation fusion reactor. Given the challenging nature of the application, it is essential to establish methodologies that can provide convenient and reliable characterisation of the chosen materials within DEMO. In this paper, the recently developed Time-of-Flight Neutron Bragg Edge Imaging (TOF-NBEI) was used on Tungsten (W)/ Copper (Cu) dissimilar joints sample mock-ups of the cooling system design used in the critical divertor component with the goal of mapping the residual stresses across the sample. Residual strain mapping was performed on the W phase with considerable tensile residual strains identified close to the W-Cu interface. The large-grain microstructure of the Cu phase was analysed using the energy-resolved neutron radiographs. The results will be used as a basis for future TOF-NBEI experiments of tungsten monoblocks related to DEMO.

Neutron Bragg edge tomography characterisation of residual strain in a laser-welded Eurofer97 joint

Nuclear fusion is a potential source of electricity which can address the environmental problems posed by fossil fuels. Eurofer97 steel is a primary structural material for breeding blanket and divertor components in fusion Tokamaks. Assembling and maintaining the structural integrity of these in-vessel components requires remote joint techniques, such as laser welding, although it induces immersive residual stress. The interaction of the residual strain and the heterogeneous microstructure degrades the mechanical performance of fusion components. However, an inspection of bulk residual strain distribution is still challenging. This study presents the residual strain distribution in the bulk of the weldment using volumetric tomographic reconstruction. A neutron Bragg edge imaging technique is used to obtain 2D angular projections. The 3D volumetric strain map is reconstructed from 2D residual strain projections using the filtered back projection technique. It is found that the laser welding technique generates a uniform residual strain field in the through-thickness direction. The results also demonstrate the potential of reconstructing volumetric residual strain distribution in bulk materials using fewer projections to reduce data redundancy and acquisition time for the neutron Bragg edge imaging technique.

In situ observation of crystal reorientation in polygranular graphite by synchrotron X-ray diffraction and neutron imaging

The capacity of polygranular graphite to accommodate strain is important to its use within structural components. This study has used in situ neutron and synchrotron X-ray experiments to demonstrate that reorientation of crystal domains accompanies the accommodation of applied mechanical strain in unirradiated Gilsocarbon (GCMB/IM24) graphite. Orientation changes were observed using 3D X-ray Diffraction, and local changes in neutron scattering were also observed with energy-resolved Bragg-edge neutron imaging. In both cases, this behaviour at the crystal level was partially recovered when the load was removed. This study provides new evidence for crystal deformation mechanisms that contribute to polycrystalline graphite's elastic non-linearity and the development of permanent set, which may also explain the effects of fast neutron irradiation on graphite elastic behaviour.

Residual stress relaxation by bending fatigue in induction-hardened gear studied by neutron Bragg edge transmission imaging and X-ray diffraction

The compressive residual stress on the gear tooth’s surface, a vital parameter to control mechanical properties, such as strength, has a beneficial effect on the component’s fatigue life. A novel procedure, double induction quenching (DIQ), effective for improving the fatigue strength of gear products, has been used for producing gears with steep gradients of compressive residual stress generated in the tooth surface. We performed a Bragg edge imaging experiment at a pulsed neutron source to determine the spatial distribution of the {110} lattice spacing (d110) and the broadening of the {110} Bragg edge (w110) on the DIQ gear product after tooth-bending fatigue tests to which different loading cycles were applied. No significant difference occurred in the d110 and the w110 at Hofer’s critical section (tensile side) of the teeth with different loading conditions within the accuracy of data analysis. However, we detected a decrease in the w110 and changes in the residual lattice strain distribution in the axial direction (through the thickness) along the tooth root directions at the opposite side of Hofer’s critical section for both teeth after 3 × 105 and 8 × 105 cycles, relieving the compressive residual stresses during the fatigue process. The residual stress close to the gear tooth surface determined by X-ray diffraction using sequential polishing showed a slight relaxation and redistribution from the tensile side in the hoop direction, complementary to the neutron Bragg edge imaging information in the axial direction.

The multifunctional neutron imaging system at GPPD: Design, principles and applications

A multifunctional neutron imaging system (MNIS) has been built recently on the day-one instrument general purpose powder diffractometer (GPPD) at the China Spallation Neutron Source (CSNS). The sample position of MNIS is located three meters downstream of the diffraction sample position to maintain good imaging performance without changing the existing layout. MNIS can accommodate several significant neutron imaging technologies, including two-dimensional neutron radiation, three-dimensional computer tomography, neutron Talbot–Lau grating interferometer, and Bragg edge neutron imaging. The system has a largest field of view (FOV) of 6 × 6 cm2 and a best spatial resolution of 25μm by changing the magnification of the optical lens. The wavelength resolution is better than 0.2%. Additionally, MNIS serves as an initial validation for Energy-Resolved Neutron Imaging instrument (ERNI), a dedicated neutron imaging instrument currently under construction at CSNS.

Neutron Bragg edge imaging for strain characterization in powder bed additive manufacturing environments

Spatially resolved studies of crystalline structures, e.g. lattice spacings, are enabled by recording the transmitted spectra in neutron Bragg edge imaging. The recorded signals are, however, a result of through-thickness averaging of the probed specimen in the beam direction. Therefore, it is challenging to extract the strain distribution when the strain varies across the thickness, which applies for studies on different materials or material states along the beam. Here we introduce the approach to disentangle contributions to the recorded signals, i.e. separating the transmission spectra of two different material states. This is particularly applicable to powder bed additive manufacturing environments where operando strain characterization of the printed specimen using neutrons is intended. In this work, Laser Powder Bed Fusion (PBF-LB/M)-built 316L and IN718 samples embedded in their corresponding powders are used, extracting the desired spectra of the printed specimen. The disentanglement is proven to be satisfactory by obtaining coinciding strain maps of identical specimens embedded in powder layers of different thicknesses. Furthermore, the obtained residual strain distributions of 316L samples were verified by conventional neutron diffraction with lower spatial resolution due to the gauge volume averaging.

Mechanical surface treatment studies by Bragg edge neutron imaging

Mechanical surface treatment technologies such as laser peening and cavitation peening require detailed characterization, including residual stress analysis, to optimize their processing parameters. Recent developments at neutron facilities allow non-destructive 2-dimensional residual strain mapping through Bragg edge imaging, which provides specific advantages over more established methods. The present work highlights the application of Bragg edge neutron imaging for the study of mechanical surface treatments, through determination of lattice spacing distributions by energy-resolved radiography. Through three different examples, the unique capabilities of the method are demonstrated, particularly for providing near surface residual strain maps within samples with complex geometries with relatively high spatial resolution. By providing a comparison with X-ray diffraction and neutron diffraction results, the present work emphasizes the potential of Bragg edge neutron imaging as a tool for surface treatment research.

Spatial distribution and preferred orientation of crystalline microstructure of lead-bismuth eutectic

To develop a lead-bismuth eutectic (LBE) cooled nuclear reactor, phase transition phenomena of LBE are very important. In the solidification of LBE, the crystalline structure is varied with the cooling process. The volumetric expansion of LBE must be clarified for the safety of an LBE cooled nuclear reactor. The time dependence of the volumetric expansion depends on the crystalline microstructure. In this study, the crystalline microstructure of the LBE samples solidified with the different cooling processes was investigated by the neutron Bragg edge imaging technique. Spatially integrated and local microstructure characteristics of LBE samples were analyzed. Characteristics of preferred orientation of LBE microstructure were clarified.

Revealing the residual stress distribution in laser welded Eurofer97 steel by neutron diffraction and Bragg edge imaging

• Through-thickness residual stress distribution in three dimensions is evaluated. • High-resolution residual strain is mapped by neutron Bragg edge imaging. • Location-dependant reference lattice spacing is first applied on neutron imaging. • Correlation between microstructure, residual stress and micro-hardness is studied. Eurofer97 steel is a primary structural material for applications in fusion reactors. Laser welding is a promising technique to join Eurofer97 plasma-facing components and overcome remote handling and maintenance challenges. The interaction of the induced residual stress and the heterogeneous microstructure degrades the mechanical performance of such fusion components. The present study investigates the distribution of residual stress in as-welded and post-heat treated Eurofer97 joints. The mechanistic connections between microstructure, material properties, and residual stress are also studied. Neutron diffraction is used to study the through-thickness residual stress distribution in three directions, and neutron Bragg edge imaging (NBEI) is applied to study the residual strain in high spatial resolution. The microstructures and micro-hardness are characterised by electron backscatter diffraction and nanoindentation, respectively. The M-shaped residual stress distribution through the thickness of the as-welded weldment is observed by neutron diffraction line scans over a region of 1.41 × 10 mm 2 . These profiles are cross-validated over a larger area (∼56 × 40 mm 2 ) with the higher spatial resolution by NBEI. The micro-hardness value in the fusion zone of the as-welded sample almost doubles from 2.75 ± 0.09 GPa to 5.06 ± 0.29 GPa due to a combination of residual stress and cooling-induced martensite. Conventional post weld heat treatment (PWHT) is shown to release ∼ 90% of the residual stress but not fully restore the microstructure. By comparing its hardness with that of stress-free samples, it is found that the microstructure is the primary contribution to the hardening. This study provides insight into the prediction of structural integrity for critical structural components of fusion reactors.

Strain distribution visualization of punched electrical steel sheets using neutron Bragg-edge transmission imaging

Residual strains in a punched electrical steel sheet increase the iron loss in the steel sheet. To accurately estimate the effect of residual strain on iron loss, the residual strain distribution in a punched electrical steel sheet should be evaluated. In this study, we demonstrated the two-dimensional imaging of the residual strain distribution in a punched electrical steel sheet using the neutron Bragg-edge transmission imaging method. To improve the accuracy of strain measurement with minimal deterioration of spatial resolution, we applied a process of superposing many specimen images. The tensile strain near the punched edge and the compressive strain inside the core were experimentally confirmed using this method. Finally, the neutron Bragg-edge imaging results and those obtained from kernel average misorientation map using electron backscattered diffraction were compared to verify the validity of the proposed method.

Time-Resolved Neutron Bragg-Edge Imaging: A Case Study by Observing Martensitic Phase Formation in Low Temperature Transformation (LTT) Steel during GTAW

Polychromatic and wavelength-selective neutron transmission radiography were applied during bead-on-plate welding on 5 mm thick sheets on the face side of martensitic low transformation temperature (LTT) steel plates using gas tungsten arc welding (GTAW). The in situ visualization of austenitization upon welding and subsequent α’-martensite formation during cooling could be achieved with a temporal resolution of 2 s for monochromatic imaging using a single neutron wavelength and of 0.5 s for polychromatic imaging using the full spectrum of the beam (white beam). The spatial resolution achieved in the experiments was approximately 200 µm. The transmitted monochromatic neutron beam intensity at a wavelength of λ = 0.395 nm was significantly reduced during cooling below the martensitic start temperature Ms since the emerging martensitic phase has a ~10% higher attenuation coefficient than the austenitic phase. Neutron imaging was significantly influenced by coherent neutron scattering caused by the thermal motion of the crystal lattice (Debye–Waller factor), resulting in a reduction in the neutron transmission by approx. 15% for monochromatic and by approx. 4% for polychromatic imaging.

A parametric neutron Bragg edge imaging study of additively manufactured samples treated by laser shock peening

Laser powder bed fusion is an additive manufacturing technique extensively used for the production of metallic components. Despite this process has reached a status at which parts are produced with mechanical properties comparable to those from conventional production, it is still prone to introduce detrimental tensile residual stresses towards the surfaces along the building direction, implying negative consequences on fatigue life and resistance to crack formations. Laser shock peening (LSP) is a promising method adopted to compensate tensile residual stresses and to introduce beneficial compressive residual stress on the treated surfaces. Using neutron Bragg edge imaging, we perform a parametric study of LSP applied to 316L steel samples produced by laser powder bed fusion additive manufacturing. We include in the study the novel 3D-LSP technique, where samples are LSP treated also during the building process, at intermediate build layers. The LSP energy and spot overlap were set to either 1.0 or 1.5 J and 40% or 80% respectively. The results support the use of 3D-LSP treatment with the higher LSP laser energy and overlap applied, which showed a relative increase of surface compressive residual stress (CRS) and CRS depth by 54% and 104% respectively, compared to the conventional LSP treatment.

First neutron Bragg-edge imaging experimental results at CSNS* *Project supported by the National Key Research and Development Program of China (Grant Nos. 2017YFB0701903 and 2016YFA0401502), the National Natural Science Foundation of China (Grant No. 12041202), the Youth Innovation Promotion Association of Chinese Academy of Sciences (Grant No. 2017023), the Guangdong Natural Science Foundation, China (Grant No. 2016A030313129), and the Department

The neutron Bragg-edge imaging is expected to be a new non-destructive energy-resolved neutron imaging technique for quantitatively two-dimensional or three-dimensional visualizing crystallographic information in a bulk material, which could be benefited from pulsed neutron source. Here we build a Bragg-edge imaging system on the General Purpose Powder Diffractometer at the China Spallation Neutron Source. The residual strain mapping of a bent Q235 ferrite steel sample has been achieved with a spectral resolution of 0.15% by the time-of-flight neutron Bragg-edge imaging on this system. The results show its great potential applications in materials science and engineering.

Nondestructive characterization of laser powder bed fusion parts with neutron Bragg edge imaging

Laser powder bed fusion is an efficient technique for additive manufacturing of metallic materials. The quality of the material produced depends on the optimization of a large range of build parameters and the complex thermo-mechanical build process is prone to inducing detrimental material features such as porosity and residual stresses negatively affecting fatigue resistance and lifetime. Here we apply neutron Bragg edge radiography in a parametric study on printing 316L steel. The parameters concerned are the laser scanning speed and strategy as well as the optional use of support structures. Analyses of the full field single shot wavelength-resolved Bragg edge radiography data enables to characterize local density inhomogeneities, as well as cracks, based on the long wavelength tail of the spectrum and variations of the stress field but also textural features based on the Bragg edge pattern. It is found that in the performed study not only respective differences in the residual stresses due to parameter variation are manifesting but also systematic irregularities due to machine imperfections (e.g. issues with the powder coater) are observed in the printed samples. The study supports the use of the parallel scanning strategy without supports and with the lower utilized scanning speed.

Frame overlap Bragg edge imaging

Neutron Bragg edge imaging enables spatially resolved studies of crystalline features through the exploitation and analysis of Bragg edges in the transmission spectra recorded in each pixel of an imaging detector. Studies with high spectral resolutions, as is required e.g. for high-resolution strain mapping, and with large wavelength ranges have been largely reserved to pulsed neutron sources. This is due to the fact, that the efficiency for high wavelength resolution measurements is significantly higher at short pulse sources. At continuous sources a large fraction of the available neutrons must be sacrificed in order to achieve high wavelength resolution for a relevant bandwidth e.g. through a chopper system. Here we introduce a pulse overlap transmission imaging technique, which is suited to increase the available flux of high wavelength resolution time-of-flight neutron Bragg edge imaging at continuous neutron sources about an order of magnitude. Proof-of-principle measurements utilizing a chopper with a fourfold repeated random slit distribution of eight slits were performed at a thermal neutron beamline. It is demonstrated, that disentanglement of the overlapping pulses is achieved with the correlation theorem for signal processing. Thus, the Bragg edge pattern can be reconstructed from the strongly overlapping Bragg edge spectra recorded and the results demonstrate the feasibility of the technique.

Investigation of the effect of Laser Shock Peening in Additively Manufactured samples through Bragg Edge Neutron Imaging

Additive manufacturing is a promising and rapidly rising technology in metal processing. However, besides a number of key advantages the constitution of a part through a complex thermo-mechanical process implies also some severe issues with the potential of impacting the quality of products. In laser powder bed fusion (LPBF), the most applied metal additive manufacturing process, the repetitive heating and cooling cycles induce severe strains in the built material, which can have a number of adverse consequences such as deformation, cracking and decreased fatigue life that might lead to severe failure even already during processing. It has been reported recently that the application of laser shock peening (LSP) can counteract efficiently the named issues of LPBF through the introduction of beneficial compressive residual stresses in the surface regions mostly affected by tensile stresses from the manufacturing process. Here we demonstrate how lattice strains implied by LPBF and LSP can efficiently be characterized through diffraction contrast neutron imaging. Despite the spatial resolution need with regards to the significant gradients of the stress distribution and the specific microstructure, which prevent the application of more conventional methods, Bragg edge imaging succeeds to provide essential two-dimensionally spatial resolved strain maps in full field single exposure measurements.

Neutron Diffraction and Diffraction Contrast Imaging for Mapping the TRIP Effect under Load Path Change.

The transformation induced plasticity (TRIP) effect is investigated during a load path change using a cruciform sample. The transformation properties are followed by in-situ neutron diffraction derived from the central area of the cruciform sample. Additionally, the spatial distribution of the TRIP effect triggered by stress concentrations is visualized using neutron Bragg edge imaging including, e.g., weak positions of the cruciform geometry. The results demonstrate that neutron diffraction contrast imaging offers the possibility to capture the TRIP effect in objects with complex geometries under complex stress states.

Tomographic reconstruction of triaxial strain fields from Bragg-edge neutron imaging

This paper presents a proof-of-concept demonstration of triaxial strain tomography from Bragg-edge neutron imaging within a three-dimensional sample. Bragg-edge neutron transmission can provide high-resolution images of the average through thickness strain within a polycrystalline material. This poses an associated rich tomography problem which seeks to reconstruct the full triaxial strain field from these images. The presented demonstration is an important step towards solving this problem, and towards a technique capable of studying the residual strain and stress within engineering components. A Gaussian process based approach is used that ensures the reconstruction satisfies equilibrium and known boundary conditions. This approach is demonstrated experimentally on a non-trivial steel sample with use of the RADEN instrument at the Japan Proton Accelerator Research Complex. Validation of the reconstruction is provided by comparison with conventional strain scans from the KOWARI constant-wavelength strain diffractometer at the Australian Nuclear Science and Technology Organisation and simulations via finite element analysis.

Application of neutron imaging to detect and quantify fatigue cracking

Non-destructive imaging techniques provide a unique opportunity to study crack initiation and propagation behaviour in structural materials. To evaluate the applicability of different volumetric imaging techniques, a round bar notched sample of duplex stainless steel was fatigue cracked and studied in situ and ex situ. Neutron and synchrotron X-ray tomography was used along with destructive methods and Bragg edge neutron imaging to evaluate the fatigue crack. Neutron attenuation tomography obtained a three-dimensional image in which the crack was readily identifiable. The neutron tomography, although lower in spatial resolution compared with the X-ray synchrotron tomography and requiring higher acquisition time, is sensitive to the phase chemistry, and has the potential to study engineering size components. Bragg edge neutron transmission imaging allows for the mapping of two-dimensional elastic strains and was used to identify the fatigue crack from the reduction in the strain in the region where the crack propagated. A finite element model of the cracked specimen was used to simulate the average through thickness strain that is measured by the Bragg edge neutron imaging technique. The strains measured in the ferritic phase correspond better with the simulation strains than the strain measured in the austenitic phase. It is concluded that this difference is due to strain partitioning, which is influenced by the strong texture present in the duplex steel.