Nepheline Formation Research Articles

Structural analysis of some sodium and alumina rich high-level nuclear waste glasses

Sodium- and aluminum-rich high-level nuclear waste glasses are prone to nepheline (NaAlSiO4) crystallization. Since nepheline removes three moles of glass-forming oxides (Al2O3 and SiO2) per mole of Na2O, the formation of this phase can result in severe deterioration of the chemical durability in a given glass. The present study aims to investigate the relationships between the molecular-level structure and the crystallization behavior of sodium alumino-borosilicate-based simulated high-level nuclear waste glasses with infrared spectroscopy (FTIR) and X-ray diffraction, respectively. The molecular structure of most of the investigated glasses comprise a mixture of Q2 and Q3 (Si) units while aluminum and boron are predominantly present in tetrahedral and trigonal coordination, respectively. The increasing boron content has been shown to suppress the nepheline formation in the glasses. The structural influence of various glass components on nepheline crystallization is discussed.

Nepheline Crystallization in Nuclear Waste Glasses: Progress Toward Acceptance of High‐Alumina Formulations

Historical data have been critically compiled and analyzed for investigating the quantity of nepheline (NaAlSiO4) precipitated as a function of composition in simulated nuclear waste glasses. To understand compositional effects two primary methods were used: (1) investigating the Al2O3–SiO2–Na2O ternary while filtering for different B2O3 levels and (2) creating a quadrant system consisting of compositions reduced to two representations: (i) the nepheline discriminator (ND) which depends only on the SiO2 content by weight normalized to the total weight of the Al2O3–SiO2–Na2O submixture and (ii) the optical basicity (OB) which contains contributions from all constituents in the glass. Nepheline precipitation is expected to be suppressed at high SiO2 levels (ND > 0.62) or at low basicities (OB < 0.55–0.57). Changes in sodium aluminosilicate glass OB values due to additions of CaO and B2O3 correlate with the observed effects on nepheline formation. It is proposed that additional composition space is available for formulating high waste loading, high‐Al2O3 nuclear waste glasses when consideration is given to location on the Al2O3–SiO2–Na2O submixture as well as OB.

Effects of Al 2O 3, B 2O 3, Na 2O, and SiO 2 on nepheline formation in borosilicate glasses: chemical and physical correlations

Raman spectroscopy was applied to complex sodium alumino-borosilicate glasses that precipitate nepheline as their primary phase. The main focus was on the Raman band at 850 cm −1 (wavenumber) observed in quenched glasses. Based on the literature, the 850 cm −1 band was assigned to Al IV–O–Si units in which tetrahedral Al IV are substituted for Si in the network, creating [AlO 4/2] − anions that are charge-balanced by Na + cations. The same glasses with various temperature histories were examined with optical microscopy, scanning electron microcopy and transmission electronic microscopy. The results indicated that the 850 cm −1 Raman band was associated with nanocrystals that formed in the melts and were preserved in the quenched samples. The chemistry of these nanocrystals resembled nepheline. Models relating the intensity of the Raman band at 850 cm −1 and the liquidus temperature ( T L) to glass composition revealed that a relationship exists between these two properties. An increase in B 2O 3 and SiO 2 decreased the Raman band intensity and the T L, whereas an increase in Al 2O 3 and Na 2O increased both properties. These effects were attributed to the influence of various oxides on the Na +–[AlO 4/2] − activity in the melt.

10.2172/918137

The Defense Waste Processing Facility (DWPF) is about to process High Level Waste (HLW) Sludge Batch 4 (SB4). This sludge batch is high in alumina and nepheline can crystallize readily depending on the glass composition. Large concentrations of crystallized nepheline can have an adverse effect on HLW glass durability. Several studies have been performed to study the potential for nepheline formation in SB4. The Phase 3 Nepheline Formation study of SB4 glasses examined sixteen different glasses made with four different frits. Melt rate experiments were performed by the Process Science and Engineering Section (PS&E) of the Savannah River National Laboratory (SRNL) using the four frits from the Phase 3 work, plus additional high B2O3/high Fe2O3 frits. Preliminary results from these tests showed the potential for significant improvements in melt rate for SB4 glasses using a higher B2O3-containing frit, particularly Frit 503. The main objective of this study was to investigate the durability of SB4 glasses produced with a high B2O3 frit likely to be recommended for SB4 processing. In addition, a range of waste loadings (WLs) was selected to continue to assess the effectiveness of a nepheline discriminator in predicting concentrations of nepheline crystallization that would be sufficient to influencemore » the durability response of the glass. Five glasses were selected for this study, covering a WL range of 30 to 50 wt% in 5 wt% increments. The Frit 503 glasses were batched and melted. Specimens of each glass were heat-treated to simulate cooling along the centerline of a DWPF-type canister (ccc) to gauge the effects of thermal history on product performance. Visual observations on both quenched and ccc glasses were documented. A representative sample from each glass was submitted to the SRNL Process Science Analytical Laboratory (PSAL) for chemical analysis to confirm that the as-fabricated glasses corresponded to the defined target compositions. The Product Consistency Test (PCT, ASTM C1285) was performed in triplicate on each Frit 503 quenched and ccc glass to assess chemical durability. The experimental test matrix also included the Environmental Assessment (EA) glass and the Approved Reference Material (ARM-1) glass. Representative samples of all the ccc glasses were examined for homogeneity visually and by X-ray diffraction (XRD) analysis. Chemical composition measurements indicated that the experimental glasses were close to their target compositions. PCT results showed that all of the Fit 503 quenched glasses had an acceptable durability compared to the EA benchmark glass. The durability of one of the ccc glasses, NEPHB-04, was statistically greater than its quenched counterpart. However, this was shown to be of little practical significance, as the durability of the NEPHB-04 ccc glass was acceptable when compared to the durability of the EA benchmark glass. Visual observations and PCT results indicated that all of the Frit 503 quenched glasses were free of any crystallization that impacts durability. For the ccc glasses, XRD results indicated that the lower WL glasses (30 to 40 wt%) were amorphous, which was consistent with visual observations and PCT responses. The higher WL glasses (45 and 50 wt%) were shown by XRD to contain spinel (trevorite, NiFe2O4). It is possible that some of the other high WL glasses also contained some nepheline, but that the amount of nepheline crystallization was below the detection limit (0.5 vol%) associated with XRD. The results indicate that Frit 503 is a good candidate for SB4 processing, based on chemical durability of homogeneous and devitrified glasses over a WL range of 30 - 50%. It should be noted that the higher WL glasses would not be fit for processing in DWPF as they exceed other process related criteria (such as liquidus temperature). However, this is only one of many factors influencing the frit selection. Melt rate and the final SB4 composition are also important factors in frit selection. Additional melt rate studies are currently underway, and the final composition projection for SB4 is expected shortly.« less

Nepheline Precipitation in High-Level Waste Glasses : Compositional Effects and Impact on the Waste Form Acceptability

ABSTRACTThe impact of crystalline phase precipitation in glass during canister cooling on chemical durability of the waste form limits waste loading in glass, especially for vitrification of certain high-level waste (HLW) streams rich in Na2O and Al2O3. This study investigates compositional effects on nepheline precipitation in simulated Hanford HLW glasses during canister centerline cooling (CCC) heat treatment. It has been demonstrated that the nepheline primary phase field defined by the Na2O-Al2O3-SiO2 ternary system can be used as an indicator for screening HLW glass compositions that are prone to nepheline formation. Based on the CCC results, the component effects on increasing nepheline precipitation can be approximately ranked as Al2O3 > Na2O > Li2O ≈ K2O ≈ Fe2O3 > CaO > SiC2. The presence of nepheline in glass is usually detrimental to chemical durability. Using x-ray diffraction data in conjunction with a mass balance and a second-order mixture model for 7-day product consistency test (PCT) normalized B release, the effect of glass crystallization on glass durability can be predicted with an uncertainty less than 50% if the residual glass composition is within the range of the PCT model.

Formation of a Special Intermediate during Phase Transformation of Zeolite NaA to Nepheline

AbstractIn the process of phase transformation of zeolite NaA to nepheline under hydrothermal conditions a special intermediate occurs. This is due to the high reaction rate of nepheline formation in the presence of water molecules. Consequently, the usually observed amorphous material with high condensed silica does not occur as separate phase. – The intermediate which is formed due to the destruction of the long‐range order of zeolite is significantly short‐range ordered. The phase transformation process starts at the outer surface of zeolite crystals, thus generating a diffusion barrier for sorption uptake processes.