This study investigates the preparation of natural rubber latex (NRL) composites with varying nanosilica contents of 5, 15, 30, and 45 phr, using both interfacial and conventional mixing techniques. Analysis focused on viscosity, plasticity, morphology, and FTIR spectra to evaluate the impact of these methods on composite properties. The interfacial techniquemaintained lower viscosity values, indicating better latex stability, and achieved higher silica yields and conversion rates (94 - 99%) at elevated TEOS contents. Plasticity analysis revealed that the interfacial method produced more uniform and stable plasticity values, suggesting improved resistance to oxidation and enhanced mechanical properties. SEM and FTIR analyses confirmed superior dispersion with the interfacial technique, especially at higher silica contents. These findings highlight the efficacy of the interfacial technique in optimizing the properties of NRL composites, making it a promising approach for advanced material applications. HIGHLIGHTS Analysis of interfacial and conventional mixing techniques reveals their impact on NRL composite properties, demonstrating the interfacial method's superior stability, silica dispersion, and enhanced mechanical properties. The interfacial method maintains lower, stable viscosity, prevents latex destabilization, achieves higher silica yields, and ensures economic and sustainable production of high-quality composites. SEM and FTIR analyses confirm better silica dispersion and morphology with the interfacial method, enhancing composite performance, durability, and informing industrial applications and future research directions. GRAPHICAL ABSTRACT