In recent years, there has been an increasing interest in nanoporous metals due to their wide range of applications, including catalysis, electrocatalysis, energy storage, actuation, and plasmonics. However, considerable attention has been given to precious nanoporous metals such as nanoporous Au, Pd, Pt, Ag, and Cu due to their low chemical reactivity, which makes them relatively easy to synthesize and characterize. Less precious nanoporous metals such as nanoporous Zn, Al, and Mg have been rarely fabricated and characterized because of their relatively high chemical reactivity 1. In this talk, I will present a novel, highly scalable approach to making hierarchical nanoporous zinc (NP-Zn) decorated with atomic clusters of hydrogen evolution catalysts for on-demand hydrogen generation by metal hydrolysis. Our approach involves selective etching in combination with galvanic replacement reactions. The conventional selective etching method requires several days to create a monolithic piece of NP-Zn 2. Our approach creates the same amount of hierarchical NP-Zn in less than 5 minutes, instead of several days. In our work, we used focused ion beam/scanning electron microscopy techniques to reveal the internal nanoscale morphology of the hierarchical NP-Zn, and small-angle X-ray scattering to analyze the pore size distribution. In general, when NP-Zn is used for hydrogen generation by metal hydrolysis, the hydrogen generation yield is low, typically around 20%. This is because zinc is naturally a poor hydrogen evolution material. Our process overcomes this issue by creating NP-Zn with its interface decorated with clusters of hydrogen evolution catalysts, which enables hydrogen generation yield exceeding 90% depending on the catalyst loading. References (1) Fu, J.; Welborn, S. S.; Detsi, E. Dealloyed Air- and Water-Sensitive Nanoporous Metals and Metalloids for Emerging Energy Applications. ACS Appl. Energy Mater. 2022, 5 (6), 6516–6544. https://doi.org/10.1021/acsaem.2c00405.(2) Fu, J.; Deng, Z.; Lee, T.; Corsi, J. S.; Wang, Z.; Zhang, D.; Detsi, E. pH-Controlled Dealloying Route to Hierarchical Bulk Nanoporous Zn Derived from Metastable Alloy for Hydrogen Generation by Hydrolysis of Zn in Neutral Water. ACS Appl. Energy Mater. 2018, 1 (7), 3198–3205. https://doi.org/10.1021/acsaem.8b00419.