This study discusses the tribological characteristics of Polyvinylidene Fluoride (PVDF)/nanoclay composites, focusing on the effects of nanoclay content (0, 1, 2 and 3 wt.%), load, sliding speed, and sliding distance on the wear rate, friction coefficient, specific wear rate, and temperature. A Taguchi Design of Experiments technique was applied to optimize and assess these aspects. The results demonstrated that nanoclay addition considerably improved the wear resistance and frictional stability of the PVDF composites. Specifically, a nanoclay concentration of 3 wt.% gave the lowest wear rate (0.05 mg/m) with a 10 N load and 100 m sliding distance, lowering wear by roughly 23% compared to unreinforced PVDF. The friction coefficient was similarly lowered by 12% with 3 wt.% nanoclay, reaching a value of 0.38 at the highest load of 40 N. Interaction effects demonstrate that load and sliding distance are key elements impacting wear performance, with large loads and long distances virtually tripling the wear rate. ANOVA results quantify nanoclay’s contribution to a wear rate reduction of 51.29%, whereas load and sliding distance contributed 22.47% and 16.98%, respectively. Temperature increases due to frictional heating reached 10 °C under rigorous test conditions, although nanoclay treatment decreased this increase by an average of 15%. Characterization by XRD and FTIR verified the nanoclay dispersion inside the PVDF matrix, whereas the SEM images demonstrated smoother surfaces and fewer wear tracks in the nanoclay-reinforced samples. These findings illustrate the efficiency of nanoclay in increasing the wear resistance of PVDF, making these composites appropriate for high-performance applications. This research provides useful insights into enhancing PVDF/nanoclay composites, with possible uses in situations that demand endurance and thermal stability.
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