Abstract A number of parameters such as the dimple depth, dimple area density, and dimple shape, affect the tribological performance of dimpled surfaces, and a comprehensive tribological characterization of the depth-dependent nature of their material properties would be useful. However, only surfaces with dimples with depth-to-diameter ratios lower than 1 have been investigated. In this study, porous anodic alumina (PAA) films with high pore depth (PDEP)-to-pore diameter (PDIA) ratios (approximately 2.8–30) were prepared. The as-prepared films had the same PDIA value (50 nm) but different PDEP values (140 nm, 350 nm, 700 nm, 1100 nm, and 1500 nm). Perfluoropolyether was used as the lubricant to improve the tribological properties of the as-prepared films. The effects of the PDEP value on the tribological properties of the as-prepared films were investigated systematically. It was found that the antiwear performance of the PAA films was closely related to the combined effects of flexibility, mobility, and inherent lubricity of PFPE molecules and PDEP values in nanoporous structures as a reservoir for lubricants and wear particles. For PDEP-to-PDIA ratios greater than 1, under the conditions studied, the friction performance of the PAA films improved with an increase in the PDEP value. Further, after a critical PDEP value, the applied load had little effect on the friction coefficient and antiwear life of the films. The results of this study should aid the fabrication of stable films for industrial applications and act as a bridge between science and engineering on the micro/nanoscale.
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