The design of cost-effective oxygen reduction reaction (ORR) catalysts in microbial fuel cells (MFCs) remains a challenge. Herein, a mesoporous silica (mSiO2) assisted protection strategy is developed to synthesize highly dispersed CuCo nanoalloys embedded in nitrogen doped carbon Cu/Co-NC@mS catalyst using zeolitic imidazolate framework (ZIF) as carbon and nitrogen sources. The results revealed that the mSiO2 protection holds the potential to inhabit CuCo nanoalloys from aggregation and thus promotes the formation of highly dispersed small CuCo nanoparticles. The obtained catalyst with pyrolysis temperature (T) of 800 °C (Cu/Co-NC@mS-800) achieves the best ORR performance among Cu/Co-NC@mS-T catalysts, yielding a maximum power density of 1000 mW m−2 when employed as air cathode MFCs. The significantly enhanced ORR performance of Cu/Co-NC@mS-800 could be attributed to following aspects: a) highly dispersed small CuCo nanoalloy particles, improved mesoporous surface area and volume owing to mSiO2 protection; (b) the formation of concave regular dodecahedron mesoporous structure with thin graphtic carbon layer as support; (c) the synergetic effect between CuCo nanoalloys. This work provides a facile strategy for the preparation of highly dispersed bimetal nanoalloys with enhanced electrocatalytic performance for energy-related applications.
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