Milking machines aim to efficiently harvest high-quality milk while ensuring animal comfort and protecting against mastitis. The present study focused on 128 and 125 teats of Sahiwal cows and Murrah buffaloes by measuring the teat morphometric parameters and comparing them with the dimensions of the teat cup liner size of the milking machine. The intra-mammary infection status was assessed using thermal imaging and the California Mastitis Test (CMT). Results showed that 37.50% of Sahiwal cows had the best fitting teat sizes for milking machine liners based on upper teat diameter (UTD), while62.50% had a natural fitting. For Murrah buffaloes, 37.00% had the best-fitting teat size, and 63.00% had normal fitting teat size. In Sahiwal cows, 53.75 and 22.50% of teats were affected by subclinical (SCM) and clinical mastitis (CM) in normal-fitting UTD groups, whereas 43.75% and 18.75% were affected in the best-fitting UTD groups, respectively. In Murrah buffaloes, normal-fitting teat size related to UTD revealed 27.27 and 3.63% of SCM and CM-affected teats, and the mean values of UTD among the various groups based on the CMT score showed a significant difference (p<0.05). The mean UTD values for teats of the best-fitting size showed no mastitis incidences. The mean values of middle and lower teat diameters differed significantly (P<0.05)among both breeds’ best and normal fitting groups. These findings present an exciting opportunity for improving milking efficiency and animal welfare in Sahiwal and Murrah breeds by addressing variations in teat size and optimizing teat cup line rfitting with milking machines
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