Multiple Strengthening Mechanisms Research Articles

Effects of Hf addition on the microstructure and properties of Cu-Sn-P alloy

In this paper, the effects of Hf addition on the mechanical properties, electrical conductivity and microstructure of Cu-Sn-P alloy were investigated. The results show that the Hf addition can enhance the mechanical properties and electrical conductivity of Cu-Sn-P alloy. The alloy with 0.05 wt.% Hf exhibits the best comprehensive performance with yield strength of 625 MPa, tensile strength of 661 MPa and electrical conductivity of 16.8 %IACS. Compared with the Cu-Sn-P alloy without Hf addition, the yield strength and tensile strength are increased by 8.4% and 7.8%, and the electrical conductivity is increased by 24.4%. The increase in the strength of Hf-added alloy can be attributed to the synergistic effect of multiple strengthening mechanisms, including fine grain strengthening, twin strengthening, dislocation strengthening, precipitation strengthening and Σ3n (n = 1, 2, 3) grain boundary strengthening. Moreover, the Hf-P precipitates can be observed in the Hf-added alloy. According to the amount of Hf addition, these precipitates can manifest as the fine HfP2 phase and the coarse HfP phase. The formation of Hf-P precipitates contributes to the precipitation strengthening and the purification of Cu matrix, thus contributing to the improvement of strength and conductivity.

Wear, corrosion and cavitation erosion behavior of WC-reinforced FeCrNiMnAl ceramic-high entropy alloy composite coatings by laser cladding

FeCrNiMnAl/WC ceramic-high entropy alloy (HEA) composite coatings with various WC content are prepared on 304 stainless steel (304 SS) by laser cladding (LC). Experimental results show that residual tensile stress of coatings increases with the addition of WC content, and excessive addition of WC leads to cracking in 15WC and 20WC. All coatings are composed of BCC and WC duplex, and the addition of WC particles significantly refines grain size of the coatings. Compared with FeCrNiMnAl HEA coating, the coatings with WC addition exhibit improving mechanical properties and wear resistance due to the combined effect of multiple strengthening mechanisms. Among the tested coatings, 10WC exhibits the highest cavitation erosion (CE) resistance due to its excellent mechanical properties and corrosion resistance.

A novel high-Mn duplex twinning-induced plasticity lightweight steel with high yield strength and large ductility

In this study, we report a novel high-Mn Fe–21Mn–6Al–4Si–1C (wt.%) duplex lightweight steel with concurrent chemical ordering and twinning-induced plasticity effects. This steel is capable of achieving an exceptional combination of strength and ductility following either cold-rolling and annealing at 1000 °C or subsequent short-term aging at 550 °C. In its as-annealed state, this steel primarily consists of γ-austenite and α-ferrite, with α-ferrite appearing as dispersed particles within fully recrystallized γ grains. Furthermore, L′12- and D03-type ordered nanodomains exist within these two phases, respectively. The aging treatment negligibly affects the size and volume fraction of both the γ-austenite and α-ferrite, yet it enhances the degree of ordering as well as the size and volume fraction of their ordered nanodomains, leading to a rise in yield strength from ∼800 to ∼1062 MPa and a decline in total elongation from ∼60.4% to ∼44.4%. The high yield strength of this steel originates from multiple strengthening mechanisms involving dislocation interactions with solute atoms, ordered nanodomains, γ grain boundaries and γ/α phase boundaries. This steel plastically deforms via planar slip during the initial stages. The rather small γ grain size, coupled with the presence of hard α-ferrite particles, fosters the dynamic slip band refinement (DSBR) effect, thereby enhancing the flow stress sufficiently to trigger deformation twinning in the steel during the later stages. The DSBR effect, combined with the progressive formation of deformation twins, stacking faults and Lomer-Cottrell locks, imparts pronounced strain hardenability to this steel, leading to its outstanding ductility.

Overcoming strength-ductility trade-off in bimodal metal matrix composite with 3D graphene-strengthened hetero-interface

Strength-ductility synergy has long been a challenge in the development of advanced metallic materials. In this study, we fabricated a novel bimodal-structured nickel matrix composite, which features in-situ synthesized three-dimensional graphene networks (3DGN) strengthening the hetero-interfaces between coarse-grained and fine-grained zones (CGZ and FGZ). Compared to the bimodal matrix, this 3DGN-reinforced composite exhibits remarkable enhancements of 30 % in yield strength, 40 % in ultimate tensile strength, and 40 % in uniform elongation, respectively, representing the highest comprehensive performance among nickel matrix composites and pure nickel obtained through cold rolling, severe plastic deformation, and dynamic plastic deformation as reported in the previous literature. The superior strength-ductility combination originates from the incorporation of 3DGN, which enables multiple strengthening and toughening mechanisms. Specially, the strength and strain hardening capability have been enhanced through improved dislocation storage capacity, a stronger hetero-deformation induced (HDI) hardening effect, and the activation of numerous stacking fault ribbons. Moreover, high-density dispersed microcracks in the FGZ relieve strain/stress concentrations while being constrained within the CGZ, further enhancing tensile ductility. This study provides new insights into addressing the inherent strength-ductility paradox in metal matrix composites.

Enhancing strength-ductility synergy in low-Mn lightweight steel by large-deformed warm rolling and flash annealing

The presence of δ-ferrite makes it challenging to achieve higher strength-ductility in low-Mn lightweight steels. In this study, a large deformation warm rolling process was used to construct a precursor enriched with Mn, nano-precipitations, ultra-fine grains, and high-density dislocations. The subsequent flash annealing process not only promotes the formation of multi-heterogeneous structures but also refines and reduces δ-ferrite while increasing the ultrafine-grained hard phase martensite. Additionally, this process enhances the retention of retained austenite, whose ultrafine grains contribute to improved mechanical stability. The synergistic effect of multiple strengthening mechanisms enables low-Mn lightweight steel to achieve outstanding comprehensive mechanical properties, with a tensile strength of 1423 MPa and a total elongation of 23.0 %.

Synergistic-strengthening strategy induce excellent electrical and mechanical properties in Cu/AlCrCuFeNi2.5 composites

A novel high-strength conductive Cu-based composite, utilizing AlCrCuFeNi2.5 (Ni2.5) high-entropy alloy particles as the reinforcing phase, is synthesized through a combination of ball milling and spark plasma sintering processes. The mechanical and electrical properties of the composites are optimized by adjusting the composition. Under the synergistic effect of multiple strengthening mechanisms, the fabricated Cu-20 wt% Ni2.5 composites achieve an exceptional compressive strength of 920 MPa while maintaining an electrical conductivity of 44.3 % IACS (International Standard Copper Standard). The establishment of robust interface bonding between Ni2.5 reinforcement and Cu matrix stands as a pivotal assurance for the holistic performance of composites. Ni2.5 HEA is distinguished by good plasticity and high strength compared with traditional brittle reinforcements. An insight into the differences brought about by the distinctive dual-phase structure in terms of interfacial bonding, crack propagation, and performance is provided. It paves the way for selecting and projecting the composites for electrical contact applications, ushering in a realm of fresh possibilities.

Thermo-kinetic insights into deformation mechanism in the phase-transforming nanostructured Fe alloy

Solid-state phase transformations (SSPTs) being the most widely versatile routes to tailor microstructures are less utilized in the design of nanostructured (NS) alloys, resulting in a lack of understanding of the significance of SSPTs in tuning mechanical properties. Here, we combine nanostructuring with reverse austenite transformation to make a phase-transforming NS Fe alloy consisting of ultrafine ferrite and austenite grains. By comparison with the coarse-grained (CG) counterpart, the NS sample exhibits high strengths (i.e., the yield and the ultimate tensile strengths are 816 and 1170 MPa, respectively), good ductility with a uniform elongation of 53 %, and superior strain hardening capacity, under multiple strengthening mechanisms and the activation of transformation induced plasticity. Regarding the mechanism in forming the NS sample, grain refinement is revealed to markedly affect the austenite formation kinetics by generating sluggish growth behavior accompanied by sufficient solute partitioning. Then, we clarify the difference in mechanical responses of the phase-transforming NS and CG samples using a physically based microstructures-properties model. Further based on the thermo-kinetic theory of generalized stability, we show that the simultaneous increase of strength and ductility in the NS sample relative to the CG sample is originated from the deformation physics with higher driving force and higher generalized stability. From the thermo-kinetic perspective, our work demonstrates that the SSPTs hold substantial promise in optimizing the microstructures and the mechanical properties of NS Fe alloys and are expected to find wide application in the development of other NS materials.

Effect of Cu upon recrystallization and mechanical properties of TRIP-assisted high entropy alloy

The face-centered cubic (FCC) high-entropy alloys (HEAs) have been hindered in their engineering applications due to their low yield strength. Combining multiple strengthening mechanisms with phase transformation-induced plasticity (TRIP) may serve as an effective approach to overcome the strength-ductility trade-off. In this study, (Co3Cr1.6FeNi)100-xCux (x = 0,2) high entropy alloys (HEAs) were designed. A straightforward processing route, involving hot rolling followed by annealing, was utilized to produce single-phase FCC HEAs. The alloy doped with 2 at.% Cu achieved a perfect combination of strength and ductility. It was also found that the addition of Cu suppresses the recrystallization process during the hot rolling and annealing of the alloy. The increase in strength is attributed to the synergistic effects of various strengthening mechanisms dominated by dislocation strengthening and heterogeneous deformation induced strengthening, while the TRIP effect ensures continuous strain hardening capability of the alloy while maintaining high yield strength and ensuring good ductility. These results offer valuable insights into the design and development of high-performance HEAs with exceptional strength and ductility.

Multi-scale annealing twins generate superior ductility in an additively manufactured high-strength medium entropy alloy

Coherent twin boundaries (CTBs) are internal planar defects that offer a promising pathway for designing advanced metallic materials with superior strength-ductility synergy. However, incorporating nanoscale CTBs into additive manufacturing (AM) microstructures is highly challenging without severe plastic deformation. Here, by utilizing the intrinsic cellular structures in AM alloys, we for the first time achieved a high density of multi-scale annealing twins in a laser powder bed fusion (LPBF) Ni35Co35Cr25Ti3Al2 medium-entropy alloy. These multi-scale annealing twins, together with nanoprecipitates and dislocations, resulted in gigapascal strength (∼1.4 GPa) and substantial tensile ductility (∼25 %). We reveal that the AM-induced cellular structures, decorated with entangled dislocations and Ti segregation at the cellular boundaries, facilitate the abundant nucleation of multi-scale annealing twins through interactions with migrating recrystallization boundaries. Additionally, the cellular precipitation networks enhance the thermal stability of nanoscale annealing twins. Frequent dislocation-TB interactions during deformation contribute to superior strain hardenability and thus good ductility. Synergized multiple strengthening mechanisms, i.e., boundary strengthening, precipitation strengthening, and dislocation strengthening, are responsible for the excellent strength. Our present findings advance the design of AM microstructures by harnessing the beneficial effects of cellular structures and provide valuable guidance for developing alloys with exceptional mechanical properties.

Effect of aging temperature on microstructure and properties of cold-rolled Cu-Ni-Si alloy

The aging process plays a pivotal role in shaping the microstructure of Cu-Ni-Si alloys, a typical kind of precipitation-strengthened Cu alloy. This process significantly affects both the mechanical and electrical properties of the final Cu alloy strips. In this study, Cu-Ni-Si alloy sheets underwent a 90 % reduction through cold rolling at room temperature, followed by heat treatment at temperatures ranging from 400 to 650 ℃. A comprehensive investigation was conducted into how cold rolling deformation and the aging process affect the alloy's microstructure, as well as its mechanical and electrical properties. The analysis was performed using a scanning electron microscope equipped with a backscattered electron diffraction system (SEM-EBSD), complemented by transmission electron microscopy (TEM). The findings revealed that recrystallization and precipitation occurred concurrently and were both enhanced by higher temperatures and prolonged heat treatment durations. However, recrystallization at elevated temperatures has a marginal impact on enhancing electrical conductivity and results in a significant reduction of mechanical properties. In contrast, alloys preserving the deformed microstructure benefit from multiple strengthening mechanisms, including precipitation, dislocation, grain boundary, and texture strengthening. This study offers quantitative insights into the precipitation and recrystallization behaviors of Cu-Ni-Si alloys, contributing significantly to a deeper understanding of the mass production of high-performance copper alloys.

Innovations in spider silk‐inspired artificial gel fibers: Methods, properties, strengthening, functionality, and challenges

AbstractSpider silk, possessing exceptional combination properties, is classified as a bio‐gel fiber. Thereby, it serves as a valuable origin of inspiration for the advancement of various artificial gel fiber materials with distinct functionalities. Gel fibers exhibit promising potential for utilization in diverse fields, including smart textiles, artificial muscle, tissue engineering, and strain sensing. However, there are still numerous challenges in improving the performance and functionalizing applications of spider silk‐inspired artificial gel fibers. Thus, to gain a penetrating insight into bioinspired artificial gel fibers, this review provided a comprehensive overview encompassing three key aspects: the fundamental design concepts and implementing strategies of gel fibers, the properties and strengthening strategies of gel fibers, and the functionalities and application prospects of gel fibers. In particular, multiple strengthening and toughening mechanisms were introduced at micro, nano, and molecular‐level structures of gel fibers. Additionally, the existing challenges of gel fibers are summarized. This review aims to offer significant guidance for the development and application of artificial gel fibers and inspire further research in the field of high‐performance gel fibers.

A blue light 3D printable hydrogel with water absorption, antibacterial, and hemostatic properties for skin wound healing

3D printing hydrogels are widely used in biomedicine because of their unique flexibility, water richness, biocompatibility, and most importantly, the ability to manufacture customized complex structures. Among the various 3D printing technologies for hydrogels, Digital Light Processing (DLP) is advantageous due to its fast speed and high precision. However, the high-energy ultraviolet (UV) light used in most DLP can damage the bio-materials, which limits their application in biomedicine. Herein, by introduction of multiple strengthening mechanisms (nanofibers, hydrogen bonds and coordination bonds) and double photo-initiators, we designed a 2-acrylamide-2-methyl-propanesulfonic acid (AMPS)-based hydrogel, which can be manufactured into various high-precision structures through 3D printing with blue light (450 nm). The printed hydrogel has good mechanical properties, high water absorption capacity, and strong water retention property. Vitro and in vivo experiments revealed that the printed hydrogels show excellent biocompatibility, hemostasis effect and antibacterial properties. We further expand the application of 3D printing in the field of precision medicine. The use of 3D printed hydrogels can achieve accurate fitting and wound repair according to the structure of the patient’s wound, providing better curative effect to the patient.

Approaching 1 GPa Ultra‐High Tensile Strength in a Nanostructured Al–Zn–Mg–Cu–Zr–Sc Alloy Prepared by Severe Plastic Deformation

Alloy composition and heat treatment processes have limited possibility to enhance ultra‐high strength of aluminum alloys, which restricts their widespread application in lightweight equipment. Consequently, high‐density dislocations and grain refinement are suggested to strengthen ultra‐high strength aluminum alloys. Herein, a novel nanostructured Al–Zn–Mg–Cu–Zr–Sc (AZMCZS) alloy with homogeneous microstructure is prepared through the synergistic processing of hot extrusion and high‐pressure torsion. Additionally, the microstructures and strengthening mechanisms of the nanostructured Al alloy are analyzed. It is observed that the ultimate tensile strength of the nanostructured Al alloy reaches nearly 1 GPa, and the elongation of the alloy is 1.9%. The nanostructured Al alloy mainly consists of nanoscale grains (≈117.7 nm), high‐density dislocations (2.4 × 1015 m−2), nano‐sized precipitates (the size of 20–51 nm), and solute atom clusters (≈3 nm). The multiple strengthening mechanisms of the nanostructured Al alloy are revealed in terms of grain refinement, dislocations, precipitates, and solute atom clusters. Grain refinement and dislocation strengthening show superior outcomes and are considered to be the predominant strengthening mechanisms. These findings demonstrate that this nanostructural architecture offers a new way to design super‐strength metals and alloys by effectively controlling the processing regime of severe plastic deformation.

Microstructure and mechanical properties of cast, eutectic Al-Ce-Ni-Mn-Sc-Zr alloys with multiple strengthening mechanisms

The effects of Ni additions on microstructure and microhardness of near-eutectic Al-9Ce-xNi-0.75Mn-0.18Sc-0.12Zr (x = 2.5, 3.2, and 3.9 wt.%) alloys are investigated for various cooling rates. The as-cast microstructure consists of fine, micron-scale Al11Ce3 and Ni-rich phases formed during eutectic solidification. Two Ni-rich phases are observed: (i) Al27Ce3Ni6 at higher Ni contents and slower solidification rates, and (ii) Al9(Ni,Mn,Fe)2 at lower Ni contents and faster solidification rates. While these Ni-containing alloys have higher microhardness than a Ni-free control alloy, varying the Ni concentration in the 2.5–3.9 wt.% range does not significantly affect the microhardness, indicative of competing strengthening and weakening effects from adding Ni. The alloy with intermediate Ni content (3.2 wt.%) is selected for further microstructural and mechanical characterization. It contains four coarsening-resistant strengthening constituents: (i) micron-scale Al11Ce3 and (ii) Al27Ce3Ni6 or Al9(Ni,Mn,Fe)2 platelets, all formed during eutectic solidification, (iii) L12-Al3(Sc,Zr) nanoprecipitates formed on aging, and (iv) Mn atoms in solid solution in the α-Al matrix. The combined strengthening mechanisms impart high strength at ambient and elevated temperatures, as measured by microhardness (as a function of aging time), by compression and tensile experiments, and by compressive creep measurements. Alloys previously reported in the literature - with various combinations of one, two or three of these four strengthening phases - show lower hardness and creep resistance, indicating that cumulative strengthening can be achieved when combining mechanisms; the present alloy containing all four phases shows a remarkably high creep threshold stress of 62 MPa at 300 °C.

A novel low-cost medium entropy alloys with excellent mechanical properties via multiple strengthening mechanisms

The microstructure and tensile mechanical properties of novel FeNiCrAlxTiy medium-entropy alloys (MEAs) were investigated. The results showed that the microstructure of the MEAs undergoes a transformation from FCC single-phase to FCC + BCC dual-phase with increasing Ti and Al content. The addition of Ti and Al significantly increases the strength while maintaining appropriate ductility. Specifically, the (FeNiCr)94Ti2Al4 exhibits excellent combinations of yield strength (∼1.2 GPa and ∼1.5 GPa) and tensile ductility (13 % and 19 %) at both 298 K and 77 K. Microstructural analysis reveals that the excellent cryogenic mechanical properties are attributed to the co-existing multiple strengthening mechanisms. This work provides a simple route for designing low-cost MEAs with excellent cryogenic tensile properties.

Superior mechanical properties and multiple strengthening mechanisms of a V-alloyed FeMnCoCr high-entropy alloy

The FeMnCoCr-based high-entropy alloys (HEAs) have attracted much attention owing to their great potential to be used as engineering materials. Yet, due to the dominant face-centered cubic (FCC) structure, yield strength of those alloys is usually low, which limits their practical applications. In this study, we propose a method of obtaining the superior strength and ductility combination of the FeMnCoCr HEAs via V alloying combined with a simple processing route including cold rolling and partial recrystallization annealing. Yield strength of the partially recrystallized Fe50Mn25Co10Cr10V5 material reaches 900 MPa, which is 80 % higher than that of the Fe50Mn30Co10Cr10 alloy fabricated by the same processing route. Meanwhile, a uniform elongation of 17.7 % is maintained. These are attributed to the introduction of the second phase with the body-centered cubic (BCC) structure via V addition together with the improved strengthening by grain boundaries, dislocations and solid solution, while the transformation induced plasticity (TRIP) effect is still maintained during deformation. Additionally, the partial recrystallization annealing process also inhibits nucleation and growth of the hard and brittle σ phase in the Fe50Mn25Co10Cr10V5 alloy, making the uniform elongation reach more than three times that of the fully recrystallized material, while the yield strength is only 51 MPa lower than that of the latter. This study provides new insights for the design and development of advanced metallic materials with high performances.

Combination of multiple strengthening mechanisms facilitates excellent strength-ductility balance in metastable β titanium alloy

A remarkable balance between the strength (844 MPa) and ductility (35.6%) of the Ti–4V–2Mo–2Fe alloy was achieved by hot rolling. Notably, alloy specimens rolled at 700 °C exhibited a yield strength exceeding 1 GPa. This outstanding yield strength from several factors: fine-grain strengthening, dislocations strengthening in the non-recrystallized region, and precipitation strengthening of α phase and isothermal ω phase. Within the 750–900 °C temperature range, a notable enhancement in yield strength, uniform elongation, total elongation, and work hardening rate was observed as rolling temperature decreased. This enhancement can be attributed to the “dynamic Hall-Petch effect” caused by the stress-induced {332}<113> twins. Additionally, grain refinement and stress-induced ω phase further enhanced ductility and work hardening capacity. These findings show that reasonable adjustment of microstructure and deformation mechanism is an effective strategy to achieve excellent strength-ductility balance of metastable β titanium alloys.

Enhanced mechanical properties of thermo-mechanically affected zone of friction-stir welded AZ61 magnesium alloy joint

Friction-stir welded (FSW) magnesium alloy joints frequently fracture at thermo-mechanically affected zone (TMAZ), and the joints exhibit unsatisfactory welding efficiency and ductility. The TMAZ is considered as the weakest region of the entire joint. Enhance the mechanical properties of TMAZ can improve the performance of the welded joint. In this work, subsequent aging treatment and pre-strain of 3% along the weld seam were conducted on the FSW AZ61 magnesium alloy joint. The microstructure of the TMAZ is characterized by abundant nanoscale second phase particles and {10–12} twins. The reduced basal texture intensity decreased the anisotropy of plastic deformation. The welded joint showed a good synergic of welding efficiency (96%) and ductility (20%). The enhanced strength is attributed to the blocking effect of nanoscale particles and grain/twin boundaries to dislocation movement. The increasing of twin boundaries is the main reason for the improvement of work hardening ability and ductility during tensile deformation. This work demonstrated that introducing {10–12} twins and nanoscale particles into TMAZ is an effective way to improve the balance of strength and ductility of the welded joint due to the synergistic effect of multiple strengthening and toughening mechanisms.

In-situ synthesis of dual-phase nitrides and multiple strengthening mechanisms in FeCoCrNiAl0.5 high entropy matrix composite coatings by laser cladding and plasma nitriding

To enhance the wear resistance of high entropy alloy (HEA) coatings and broaden their applications under extreme conditions, this study proposed an in-situ synthesis process of a dual-phase strengthened nitrides layer on laser cladded HEA coating. The microstructural evolution and mechanical properties of FeCoCrNiAl0.5 HEA coating by plasma nitriding were systematically investigated, revealing formation and strengthening mechanisms of nitrides. In comparison to the traditional nitrided substrate 38CrMoAl, the results showed that the nitrided HEA coating exhibited high hardness and wear resistance, characterized by dual-phase nitrides AlN+CrN due to the negative Gibbs free energy, negative nitride formation enthalpy and higher atomic specific surface areas. While only a single-phase iron nitride with lower hardness was obtained on the nitrided 38CrMoAl. The microhardness and wear mass loss of the nitrided HEA coating were 1167 HV and 0.435×10−6 mg/mm, respectively, which were 33.4% higher and 63.3% lower than those of the nitrided 38CrMoAl. The strengthening effects attributed to the refinement of dual-phase nitrides, interstitial solid solution by N atoms, dispersion strengthening by higher proportion of nitrides.

The Effects of Heat Treatment on the Microstructure and Mechanical Properties of a Selective Laser Melted AlCoFeNi Medium-Entropy Alloy.

A single body-centered cubic (BCC)-structured AlCoFeNi medium-entropy alloy (MEA) was prepared by the selective laser melting (SLM) technique. The hardness of the as-built sample was around 32.5 HRC. The ultimate tensile strength (UTS) was around 1211 MPa, the yield strength (YS) was around 1023 MPa, and the elongation (El) was around 10.8%. A novel BCC + B2 + face-centered cubic (FCC) structure was formed after aging. With an increase in aging temperature and duration, the number of fine grains increased, and more precipitates were observed. After aging at 450 °C for 4 h, the formed complex polyphase structure significantly improved the mechanical properties. Its hardness, UTS, YS, and El were around 45.7 HRC, 1535 MPa, 1489 MPa, and 8.5%, respectively. The improvement in mechanical properties was mainly due to Hall-Petch strengthening, which was caused by fine grains, and precipitation strengthening, which was caused by an increase in precipitates after aging. Meanwhile, the FCC precipitates made the alloy have good toughness. The complex interaction of multiple strengthening mechanisms leads to a good combination of strength, hardness, and toughness.