MPa Tensile Research Articles

Mechanical, thermal, and microstructure analysis of 3D printed polyolefin elastomer-acrylonitrile butadiene styrene blends for tunable mechanical properties

Fused Deposition Modeling (FDM) has emerged as a cost-effective and user-friendly technique that has garnered significant attention in recent years. However, challenges persist when printing soft materials using FDM technology. This study proposes a solution by blending a soft polyolefin elastomer (POE) with a stiffer material, acrylonitrile butadiene styrene (ABS). A comprehensive experimental investigation utilizing a direct pellet printing method was conducted to 3D print POE-ABS blends in various ratios (10%, 30%, and 50% ABS content). The study encompassed material preparation, 3D printing, SEM (Scanning Electron Microscopy) analysis, Dynamic Mechanical Thermal Analysis (DMTA), uniaxial tensile testing, and compression testing to assess the mechanical properties and energy absorption capabilities of the 3D printed blends. The results of the DMTA showed that the blends with a higher amount of ABS have a larger area under the Tan δ curve, indicating their ability to absorb more energy. The SEM images revealed that as the proportion of ABS increases, the gaps between layers and beads become smaller. The mechanical properties of the pure printed POE, such as its elongation at break and tensile strength, were 2138% and 2.83 MPa, respectively. However, as the ABS content increased, the samples exhibited more rigid behavior, with a final transition to 50/50 ratio resulting in 9.4 MPa tensile strength and 160% elongation at break. The energy absorption test demonstrated that the sample with 30% ABS content has the highest energy absorption capability among all the tested samples. This research underscores the potential of blending soft and stiff materials to tailor properties for additive manufacturing applications, emphasizing the significance of material composition in achieving desired mechanical performance, printability, and functionality in printed objects.

Efficient synthesis of cellulose acetate through one-step homogeneous acetylation of cotton cellulose in binary ionic liquids

Cellulose acetate (CA) is an important cellulose derivative with a wide range of applications. To adopt a more efficient and environmentally friendly method to synthesize cellulose acetate, a binary ionic liquid mixture of 1-butyl-3-methylimidazole chloride salt (BmimCl) and 1-butyl-3-methyldihydroimidazole phosphate (BmimH2PO4) was used. Compared to the conventional methods, this approach didn't require pre-activation of cellulose and the process of homogeneous acetylation proceeded without a catalyst. By simply adjusting the reaction conditions, cellulose acetate with a degree of substitution (DS) in the range of 0.83–3.0 was produced by one-step homogeneous acetylation without hydrolysis. Furthermore, the cellulose acetate film produced by solvent casting exhibited smooth surface characteristics, 95 % transparency, and 57.9 MPa tensile strength. Therefore, this study highlights the importance of using binary ionic liquid mixtures for facile synthesis of cellulose acetate. Due to their excellent transparency and mechanical properties, newly synthesized cellulose acetate films could replace commercial films.

The Microstructure, Mechanical Properties, and Precipitation Behavior of 1000 MPa Grade GEN3 Steel after Various Quenching Processes

This study examines the microstructure, mechanical properties, and precipitation behavior of 1000 MPa grade GEN3 steel when subjected to various quenching processes, with a focus on the quench and partition (Q&P) technique. The Q&P-treated samples achieved 1300 MPa tensile strength and demonstrated superior yield strength, attributed to their refined substructure and their large amounts of precipitates. The quenched samples exhibited the thinnest martensite laths due to the highest martensite volume. Despite the as-annealed samples having the smallest grain size, the Q&P treatment resulted in optimal microstructural refinement results and a high dislocation density, reaching 1.15 × 1015 m−2. Analysis of the precipitates revealed the presence of V8C7, M7C3, M2C, and Ti(C, N) across various heat treatments. The application of the McCall–Boyd method and the Ashby–Orowan correction model indicated that quench and tempered (Q&T) samples contained the largest volume of fine precipitates, contributing to their high yield strengths. These findings offer valuable insights for optimizing heat treatment processes to develop advanced high-strength steels for industrial applications.

Microwave Radiation Assisted Construction of Fused Deposition Modeling 3D Printing Flexible Sensors

AbstractWith the rapid development of the internet of things, the simple preparation of sensors has become a challenge. The present work presents the simple preparation of flexible sensors by using the fused deposition modeling (FDM) 3D printing combined with the microwave radiation‐assisted treatment of the thermoplastic polyurethane (TPU) with carbon nanotubes (CNTs) as conductive fillers to create the flexible sensors. The as‐prepared TPU/CNT composites exhibit the 7.27 MPa tensile strength and 401% elongation at break, similar to those of the pure TPU. After 200 tensile cycles, the TPU/CNT composites can still stably convert pressure into electrical signals, which can be used as flexible sensors with high sensitivity (0.879 kPa−1). In addition, shoe insoles and finger cover with sensing performance are fabricated through the FDM 3D printing technology, demonstrating the potential of the sensors to monitor human gait, finger straightening, and bending movements. The as‐proposed method involves the embedding CNTs as conductive fillers on the surface of TPU to form the TPU/CNT composite conductive layers on the surface of TPU, which is beneficial for maintaining the elasticity of the polymer matrix. The challenges in preparing stable, low‐cost, and scalable flexible sensors and highlights of the advantages of 3D printing technology in manufacturing flexible piezoresistive sensors are also deeply discussed.

A Recyclable Ionogel with High Mechanical Robustness Based on Covalent Adaptable Networks.

Ionogels are an emerging class of soft materials for flexible electronics, with high ionic conductivity, low volatility, and mechanical stretchability. Recyclable ionogels are recently developed to address the sustainability crisis of current electronics, through the introduction of non-covalent bonds. However, this strategy sacrifices mechanical robustness and chemical stability, severely diminishing the potential for practical application. Here, covalent adaptable networks (CANs) are incorporated into ionogels, where dynamic covalent crosslinks endow high strength (11.3MPa tensile strength), stretchability (2396% elongation at break), elasticity (energy loss coefficient of 0.055 at 100% strain), and durability (5000 cycles of 150% strain). The reversible nature of CANs allows the ionogel to be closed-loop recyclable for up to ten times. Additionally, the ionogel is toughened by physical crosslinks between conducting ions and polymer networks, breaking the common dilemma in enhancing mechanical properties and electrical conductivity. The ionogel demonstrates robust strain sensing performance under harsh mechanical treatments and is applied for reconfigurable multimodal sensing based on its recyclability. This study provides insights into improving the mechanical and electrical properties of ionogels toward functionally reliable and environmentally sustainable bioelectronics.

Modified Chitosan-Based Coating/Packaging Composites with Enhanced Antibacterial, Antioxidant, and UV-Resistant Properties for Fresh Food Preservation.

Chitosan-based biomass packaging materials are a promising material for food preservation, but their limited solubility, antioxidant capacity, UV resistance, and mechanical properties severely restrict their application. In this study, we developed a novel chitosan-based coating/packaging composite (QCTO) using quaternary ammonium salt and tannic acid (TA)-modified chitosan (QCS-TA) and oxidized chitosan (OCS). The introduction of quaternary ammonium salt and TA effectively improves the water solubility and antibacterial, antioxidant, and UV-resistant properties of chitosan. The Schiff-base bond formed between OCS and QCS-TA, along with the TA-mediated multiple interactions, conferred the prepared composite film with good mechanical properties (69.9 MPa tensile strength) and gas barrier performance to water (14.3 g·h-1·m-2) and oxygen (3.5 g·mm·m-2·h-1). Meanwhile, the prepared QCTO composites demonstrate excellent biocompatibility and safety and are applied as coatings for strawberries and bananas as well as packaging films for mushrooms. These preservation experiments demonstrated that the prepared composites are able to effectively reduce weight loss, prevent microbial growth, maintain color, and significantly prolong the shelf life of fresh products (bananas, strawberries, and mushrooms extended shelf life by 6, 5, and 6 days, respectively). Therefore, the developed QCTO coating/packaging film shows great potential for applications in the field of food preservation and packaging.

Nano-tentacled interconnected channels organic gel for rapid uranium extraction from seawater

Due to dwindling terrestrial uranium resources and escalating ecological pressures, the long-term viability of uranium supply has become a critical concern. The immense uranium reserves in seawater present a potential solution, yet extraction technology faces dual challenges of efficiency and adaptability to complex marine environments. Current interconnected porous adsorbents, despite their high flux properties, are limited by low specific surface area and weak mechanical strength, which constrain their effectiveness. Here, inspired by the unique hierarchical structures of marine organisms, we describe an organic gel adsorbent with supermacroporous and interconnected channels (10 ∼ 100 µm) adorned with "nano-tentacle" structures. This design significantly enhances the specific surface area by 18 times, increasing adsorption sites and imparting antibacterial properties. Notably, this adsorbent maintains structural integrity and superior mechanical strength (1.32 MPa tensile and 2.44 MPa compressive strength) even when fully saturated. During a 23-day trial in natural seawater, a uranium adsorption rate of 0.332 mg g⁻¹ day⁻¹ was achieved. This work offers a pioneering approach for the design and fabrication of hierarchical structured adsorbents, highlighting the immense potential of extracting uranium from seawater for sustainable energy production.

Preparation and Characterization of Biodegradable Plastic from Red Seaweed (Gracilaria sp.) from Coastal Areas in Bangladesh

AbstractBioplastics are biobased or biodegradable plastic synthesized from natural resources with similar features to conventional plastic and environmental sustainability. Seaweed species abundant in the coastal regions of Bangladesh are yet to be explored for developing biodegradable plastic to solve the plastic pollution problem. Semi‐refined kappa carrageenan was extracted from Gracilaria sp. with Pressurized Hot Water Extraction (PHWE) and blended with sorbitol and polyethylene glycol 1540 in this study, respectively. The presence of carrageenan and other functional groups was confirmed with FTIR analysis. The bioplastic films showed over 90 % biodegradability after 16 days of soil burial test and 98 % water solubility after immersion for 16 days. Maximum 20 MPa tensile strength and 44 % elongation were observed from the bioplastic films. The polyethylene glycol 1540 blended films showed better physical and mechanical properties. SEM analysis was conducted to evaluate the influence of tensile strength and elongation on the surface integrity of the bioplastic films. The findings indicate that Gracilaria sp. found in the coastal regions of Bangladesh, can be a potential candidate for developing bioplastics for food packaging and many other applications.

Ultra-high stretchability and shape fixation rate shape memory polyurethanes based on cyclic polytetrahydrofuran molecular rings

Chemical cross-linking is commonly used to prevent slippage between molecular chains in shape memory polymers (SMPs) to improve shape return. However, chemical cross-linking makes SMPs less stretchable, and the disordered network structure reduces the ability of SMPs to maintain temporary shapes. To obtain ultra-high stretchability and better shape memory properties, a cyclic polymer (C-PTHF-OH) was introduced into the shape memory polyurethane (PUCX) network, and the PUCX network topology was controlled by adjusting the content of C-PTHF-OH molecular rings. PUC0.5 exhibited the highest shape fixation (99.9 %) and shape recovery (98.4 %), and the higher the content of the C-PTHF-OH molecular ring, the higher the elongation at break of the prepared PUCX, with a slight decrease in tensile strength. Compared to PUC0 (2000 % elongation at break and 32 MPa tensile strength) prepared from the linear polymer, PUC0.5 showed up to 2150 % elongation at break and 31 MPa tensile strength. This study provides new ideas for the design of network structures for SMPs and is a new paradigm introduced into the SMPs network by cyclic topological polymers.

Effect of welding parameters on microstructure and mechanical properties of dissimilar AISI 304/ductile cast iron fusion welded joints

Problems associated with dissimilar fusion welding are mainly originated from the differences in melting points, coefficients of thermal conductivity and thermal expansion, …etc., and carbon content when welding dissimilar ferrous materials. In this study, the problems associated with dissimilar fusion welding of stainless steel AISI304 with ductile cast iron DCI grade A536 were investigated. Using shielded metal arc welding (SMAW) process, various welding parameters were studied to investigate the successful/accepted dissimilar welded joint(s). Welding electrodes and welding techniques were the main studied parameters. Microstructural and mechanical investigations were carried out for welded joints under different welding parameters. Tensile, impact and hardness tests coupled with optical and scanning electron microscopic examinations with EDX analysis were made for metallurgical and mechanical evaluations of welded joints. This extensive study could solve the problem of dissimilar welding between ductile cast iron and 304 stainless steel. The main results showed that joints welded by ENiCrFe-3 electrode in root pass and ENiFe-CI in filling passes were the successful dissimilar welded joints with 422 MPa tensile strength which represents 104% of annealed DCI base metal and without any changes in toughness properties, where toughness at HAZ of DCI was 18 J. High Ni content in weld metal increased the strength, ductility and reduced the weld metal dilution.

Controlling Mechanical Properties of Medical-Grade Scaffolds through Electrospinning Parameter Selection.

Electrospinning (ES) is a versatile process mode for creating fibrous materials with various structures that have broad applications ranging from regenerative medicine to tissue engineering and surgical mesh implants. The recent commercialization of this technology for implant use has driven the use of resorbable electrospun products. Resorbable electrospun meshes offer great promise as temporary implants that can utilize the layer upon layer method of additive manufacturing to incorporate porosity as a function of process parameters into a scaffold structure. The interconnected porosity and feature size known to ES have previously been observed to hold great potential for simulating the natural cellular environment of soft tissue. This microstructure, proper degradation kinetics, and mechanical properties combine to provide the design basis for artificial tissue structures that could aid in not only wound healing but also true tissue engineering and regenerative medicine. While current advancement in the field is understood to be limited by material properties, the importance of optimizing mechanical properties with currently available materials should not be overlooked. This work investigated the process parameter effects and interactions that control the structure-property relationship for a range of medical-grade aliphatic polyester materials with a range of intrinsic properties. An ε-caprolactone homopolymer (PCL), l-lactide homopolymer (PLLA), and Lactoflex, a copolymer with intermediate properties relative to the homopolymers, were characterized before, during, and after the additive manufacturing process. The interacting effects of process parameters, distance to collector, and dispensing rate were shown to produce variable-density, nonwoven scaffold structures. The resorbable mesh scaffolds of PLLA, PCL, and Lactoflex demonstrated a broad range of mechanical properties (approximately 1-10 MPa ultimate tensile strength and 5-390 MPa tensile modulus). Postprocessing of scaffolds demonstrated removal of solvents and preservation of micrometer-sized features. Resorbable polymers and electrospinning can produce scaffold materials with excellent features and offer tremendous potential in the field of implantable resorbable devices.

The effect of elevated temperature on the performance of pozzolanic cement mortar

The current study focuses on the mechanical behavior of fly ash (FA) and wood ash (WA) as cement replacements at increased temperatures. Mortars containing 5, 10, 15, and 20% FA and WA as cement replacement were made and then exposed to temperatures of 200 ℃, 400 ℃, 600 ℃, and 800 ℃, with chosen samples being air-cooled or water-cooled. Curing times for the specimens were 28, 56, 150, and 365 days, respectively. For each age, compressive and tensile strength tests, weight loss at increased temperatures, and scanning electron microscopic examinations were performed. The control sample and FA at 10% replacement without temperature exposure showed a maximum compressive strength of 18 MPa and 1.4 MPa tensile strength at 28 days. Significant moisture was lost at high temperatures, decreasing strength performance. The control sample had a compressive strength of 23.3 MPa after 28 days of exposure to high temperatures under 600 ℃ air-cooled conditions. FA had the maximum value of 18.30 MPa at 15% replacement for 365 days air-cooled at 200 ℃, while WA had the highest strength of 16.40 MPa observed at 200 ℃ for 365 days. The cooling method had a considerable effect on the strength performance, with air-cooled being the better alternative. The study’s findings demonstrate the potential of FA and WA as environmentally friendly cement substitutes that can improve mortars’ durability and heat resistance at elevated temperature. This has significant implications for the building sector, particularly in regions prone to high thermal stress. It encourages the use of environmentally friendly materials without sacrificing structural integrity.

Fully recycled engineered geopolymer composite: Mechanical properties and sustainability assessment

Combining the two advantages of mitigation of dependence on cement and natural sand resources and recycling waste concrete material, the utilization of recycled concrete powder (RCP) and recycled fine sand (RFS) to produce geopolymer concrete is of great value. However, the insufficient compressive strength and inherent brittleness of the existing RCP or RFS geopolymer concrete hampered its application. This paper aims to develop a high-performance engineered geopolymer composite (EGC) by maximizing the recycle amount of RCP and RFS. The effects of RCP and RFS on the physical, mechanical, and microscopic properties of EGC were investigated. The results indicated that, the less reactivity of RCP decreased the amount of gel products and compromised the strength development, while favored the multi-cracking behavior and the robust ductility. RFS showed a stronger interfacial bond with paste than quartz sand, compensating the degradation of strength driven by RCP and marginally affecting the tensile strain capacity. The developed EGC incorporating 50% RCP and 100% RFS possessed an 84 MPa compressive strength, 7.4 MPa tensile strength, and 8.1% tensile strain, which are at the highest level among the existing RCP or RFS geopolymer concretes. The main products included the coexistence of calcium aluminosilicate hydrate and alkali aluminosilicate (C(N)-A-S-H) gel and layered double hydroxide (LDH). The energy- and carbon-reduction were 16% and 57%, respectively, compared to the M45-ECC.The current findings prove the feasibility of utilizing high amounts of recycled materials to produce high value-added concrete.

Solvent-induced phase separation and Hofmeister effect enhanced strong, tough, and adhesive polyion complex hydrogels

Polyion complex (PIC) hydrogels possess excellent strength and toughness due to the dynamic and synergetic energy dissipation mechanism associated with the co-existence of both strong and weak bonds, ionic and hydrogen, in their networks. On the other hand, PIC hydrogels usually exhibit poor wet adhesion properties. Furthermore, the role such dynamic energy dissipation mechanism plays in determining interfacial binding is unknown. To address these challenges, here, we report the fabrication of an adhesive PIC hydrogel, poly(sodium p-styrenesulfonate) (NaSS)/poly(acryloyloxyethyltrimethyl ammonium chloride (DAC)–co-2-vinyl-4,6-diamino-1,3,5-triazine (VDT), i.e. PNaSS/P(DAC-co-VDT), by introducing a multi-hydrogen bonding capacity functional co-monomer, VDT, and solvent-induced gel phase separation into the fabrication process. The resulting hydrogel exhibited as high as 174 kPa adhesion strength, with retained high mechanical properties, typically 1.2 MPa tensile strength, 2.12 MPa Young’s modulus, and 452% strain. The mechanical properties of PNaSS/P(DAC-co-VDT) were tunable by adjusting the content of VDT and of the total monomer concentration in hydrogel precursor solutions (Cm), as well as by taking advantage of the Hofmeister effect. The dynamic modulus spectra of PNaSS/P(DAC-co-VDT) hydrogels at different Cm’s in extended frequency windows with time–temperature superposition method (TTS) were acquired and analyzed to explore the influence of polymer entanglement on the hydrogel network structure. The microscopic structure-macroscopic mechanical property relationship of PNaSS/P(DAC-co-VDT) hydrogels at different Cm’s and immersed in different salt solutions was further studied using the Mooney-Rivlin equation and by fitting the tensile data to Creton’s viscoelastic model. This study may provide new insights into designing and constructing strong and tough PIC hydrogel-based adhesives.

Superior Enhancement in Mechanical Properties of Polyurethane‐Based Multifunctional GAP Partially Grafted with Fluorinated Polyether via Catalyst‐Free Click Reaction

AbstractDifunctional glycidyl azide polymer (GAP) is an energetic binder promising for propellant formulations. The multifunctional fluorine‐containing GAP has been synthesized to enhance its mechanical properties. This work outlined multifunctional GAP partially grafted with 1,2,3‐triazole‐5‐(α‐hydroxyl)‐fluorinated polyether (GAP‐g‐3F) synthesized by thermal and catalyst‐free azide‐alkyne cycloaddition reaction, in which the azide groups were from GAP and electron‐deficient alkynes from β‐propargyl‐α‐hydroxyl poly (tri‐fluoropropane glycidyl ether) (PHP3F). PHP3F was synthesized via the typical cationic ring‐opening polymerization of 2‐((2,2,2‐trifluoroethoxy) methyl) oxirane and propargyl alcohol as the initiator. The chemical structures, molecular weight, and thermal properties were characterized by FTIR, NMR, GPC, DSC, and TGA, respectively. HNMR results showed that 8 % of total azide groups in GAP were grafted. GAP‐g‐3F had a slightly higher glass transition temperature than that of GAP. The results of TGA showed that GAP‐g‐3F had suitable thermal decomposition resistance up to 200 °C. The thermal properties, mechanical properties, cross‐linking network structures, and microstructures of the polyurethane networks cured with hexamethylene diisocyanate trimer as a crosslinking agent were determined and compared by TGA, universal tensile test, swelling measurement, and SEM, respectively. The initial decomposition temperature of GAP‐g‐3F‐based polyurethane networks (GAP‐g‐3F‐PU) was around 220 °C, thus meeting the requirements for propellants. In addition, GAP‐g‐3F‐PU exhibited superior mechanical properties, showing an almost twelvefold increase in tensile strength to 16.9 MPa compared with difunctional GAP‐PU with 1.4 MPa tensile strength. The results of the swelling measurement revealed that the GAP‐g‐3F‐PU sample showed a higher crosslinking density in comparison to the GAP‐PU sample. SEM results indicated that the multifunctional fluorine‐containing GAP could enhance compatibility between the soft and hard segments of polyurethanes, leading to a decrease in their separation degree. This finding showed that the synthesis of a multifunctional GAP partially grafted with fluorinated polyether via a triazole ring may be a promising solution to decrease the separation degree increase of PUs, thereby improving the mechanical properties.

Unlocking the potential of lignin: Towards a sustainable solution for tire rubber compound reinforcement

This study tackles the persistent challenge of producing highly reinforced lignin-rubber composites, emphasizing the transformation of agro-industrial residues into value-added products. To address this challenge, we introduce a novel approach termed “in-situ surface modification utilizing a thermo-chemo-mechanical approach” which incorporates the utilization of biomass-derived kraft lignin and a thermally stable organofunctional surface modifier, specifically (3-aminopropyl) triethoxysilane. The resulting material exhibits unprecedented tensile strength (∼15 MPa) along with ∼300 % elongation at break, while typical gum rubber offers 1–2 MPa tensile strength. Additionally, for the other tensile properties like 100 %, and 200 % tensile modulus, the improvement is 7-fold (∼5.6 MPa) and 10-fold (∼11.3 MPa), respectively. Furthermore, this composite presents a higher degree of reinforcement than a passenger car radial (PCR) tire model compound (tensile strength ∼14.5 MPa, 100 % tensile modulus ∼2.2 MPa, and 200 % tensile modulus ∼5.6 MPa) comprised of silica and polysulfide-based coupling agent, with exactly a similar loading of filler. The dynamic mechanical and stress relaxation behavior of the composites are critically discussed concerning the dispersion of the lignin in the sSBR/BR rubber matrix. The morphological orientation and involved chemical interaction in the presence of a surface modifier are also studied in detail. Tear fatigue analysis using pure shear specimens indicates superior fracture toughness at a lower tearing energy regime compared to silica-filled PCR tire compounds. Overall, this study showcases the potential of lignin-reinforced elastomers, offering a promising route for sustainable engineering materials and commercial viability.

Formation and strengthening mechanisms of the multiscale structure in a novel metastable β titanium alloy

Observing the alloy’s microstructural transformation changes during rolling deformation, from as-forged to 75 %, the formation process of multiscale structures was revealed. At 75 % deformation, a preliminary structure of large size αp phases (αp-L) + normal size αp phases (αp-N) formed. EBSD on the 75 % deformed sample proved αp-L results from joined α phases; αp-N emerged during rolling. After heat treatment, αs phases precipitated from β matrix, developing normal size αs phases (αs-N, aspect ratio 16.6) and short size αs phases (αs-S, aspect ratio 4.2), respectively corresponding to the distribution of αp-L and αp-N, respectively, creating the complete multiscale structure. This structure gives the alloy outstanding strength-ductility balance: 1460 MPa tensile strength, 8.7 % elongation, highlighting the importance of the multiscale structure for optimizing the alloy’s mechanical properties.

Ultra-Fast-Healing Glassy Hyperbranched Plastics Capable of Restoring 26.4 MPa Tensile Strength within One Minute at Room Temperature.

The growing concern regarding widespread plastic pollution has propelled the development of sustainable self-healing plastics. Although considerable efforts have been dedicated to fabricating self-healing plastics, achieving rapid healing at room temperature is extremely challenging. Herein, we have developed an ultra-fast-healing glassy polyurethane (UGPU) by designing a hyperbranched molecular structure with a high density of multiple hydrogen bonds (H-bonds) on compliant acyclic heterochains and introducing trace water to form water bridge across the fractured surfaces. The compliant acyclic heterochains allow the dense multiple hydrogen bonds to form a frozen network, enabling tensile strength of up to 70 MPa and storage modulus of 2.5 GPa. The hyperbranched structure can drive the reorganization of the H-bonding network through the high mobility of the branched chains and terminals, thereby leading to self-healing ability at room temperature. Intriguingly, the presence of trace water vapor facilitates the formation of activated layers and the rearrangement of networks across the fractured UGPU sections, thereby enabling ultra-fast self-healing at room temperature. Consequently, the restored tensile strength after healing for 1 minute achieves a historic-record of 26.4 MPa. Furthermore, the high transparency (>90 %) and ultra-fast healing property of UGPU make it an excellent candidate for advanced optical and structural materials.

Ultra‐Fast‐Healing Glassy Hyperbranched Plastics Capable of Restoring 26.4 MPa Tensile Strength within One Minute at Room Temperature

AbstractThe growing concern regarding widespread plastic pollution has propelled the development of sustainable self‐healing plastics. Although considerable efforts have been dedicated to fabricating self‐healing plastics, achieving rapid healing at room temperature is extremely challenging. Herein, we have developed an ultra‐fast‐healing glassy polyurethane (UGPU) by designing a hyperbranched molecular structure with a high density of multiple hydrogen bonds (H‐bonds) on compliant acyclic heterochains and introducing trace water to form water bridge across the fractured surfaces. The compliant acyclic heterochains allow the dense multiple hydrogen bonds to form a frozen network, enabling tensile strength of up to 70 MPa and storage modulus of 2.5 GPa. The hyperbranched structure can drive the reorganization of the H‐bonding network through the high mobility of the branched chains and terminals, thereby leading to self‐healing ability at room temperature. Intriguingly, the presence of trace water vapor facilitates the formation of activated layers and the rearrangement of networks across the fractured UGPU sections, thereby enabling ultra‐fast self‐healing at room temperature. Consequently, the restored tensile strength after healing for 1 minute achieves a historic‐record of 26.4 MPa. Furthermore, the high transparency (>90 %) and ultra‐fast healing property of UGPU make it an excellent candidate for advanced optical and structural materials.

Process optimization of continuous aramid fiber reinforced PA12 filaments and printed composites

AbstractA multi‐stage fiber spreading process for the preparation of high‐performance continuous aramid fiber reinforced nylon 12 (CAF/PA12) composites was proposed in this paper. The effects of spreading rod crown radius, spreading rod axis height and traction speed on fiber impregnation effect and filaments properties were investigated. The fiber volume fraction of the prepared filament was approximately 30%. And the maximum tensile strength and modulus of the filaments were 839.89 MPa and 41.35 GPa, which were 34.36% and 34.30% higher than unspreading filaments, respectively. The influences of printing process parameters such as printing temperature, the combination of layer thickness and printing spacing on the transverse tensile properties of the specimens were studied. Printed specimens reached a transverse tensile strength and tensile modulus of 13.988 MPa and 1.293 GPa, respectively. The influences on low velocity impact properties of the specimens were also investigated in terms of impact energy and printing stacking sequences. Results revealed that the impact threshold energy of orthotropic ([0/90/0/90]2) specimens was 50 J. Quasi‐isotropic ([0/45/90/−45]2) specimens exhibited the superior impact resistance with an impact load of 4.939 kN. Macro‐ and micro‐matrix crack, surface buckling, fiber fracture and delamination were the main failure modes of the specimens.Highlights A novel thermoplastic composite filament forming process was proposed, and the filament forming equipment was designed and manufactured. Continuous aramid fiber‐reinforced PA12 filaments with about 30% fiber content were prepared by orthogonal tests under different forming process conditions, which showed maximum tensile properties of 839.89 MPa and 41.35 GPa, respectively. Spreading multiplication was positively related to filament tensile properties, which was major affected by the axial height of the spreading rod. Transverse tensile strength (13.988 MPa tensile strength and 1.293 GPa tensile modulus) of printed specimens was investigated under different printing parameters. Fiber orientation had a significant effect on the low‐velocity impact properties. Micro‐ and macro‐matrix crack, surface buckling, fiber fracture and delamination were the main failure modes of the low‐velocity impact specimens.