Morphing Trailing Edge Research Articles

Morphing wing design of truss-braced-wing aircraft through aerodynamic shape optimization using the adjoint method

It is still a challenge to evaluate the benefits of the morphing wing concept with a truss-braced wing wing–body–tail configuration. To address this problem, first, a fair baseline configuration is obtained with a multipoint optimization over six flight conditions. Then, three types of morphing wing design are investigated and compared based on the baseline shape. The results indicate that the simplified variable-camber continuous trailing-edge flap system has the smallest and limited benefit, with only a 0.70% weighted aerodynamic efficiency improvement, which may not be sufficient to cover the extra burden of the increased complexity and weight. The trailing-edge morphing design has a larger benefit, with an efficiency improvement of 1.73%, while the full-wing morphing design achieved the greatest benefit, with a 5.79% efficiency improvement, demonstrating the attractive aerodynamic potential and benefits of the truss-braced-wing aircraft. Further discussion on the drag-reduction sources and some design features is also presented.

Effect of morphed trailing edge on the acoustic and flow characteristics of National Advisory Committee for Aeronautics (NACA) 4418 airfoil

Trailing-edge profile has an important impact on the aeroacoustic behavior of an airfoil, particularly the tonal noise in the low-medium Reynolds number range. Three profiles, NACA 4418 defined by the National Advisory Committee for Aeronautics (NACA) and its morphed variants with the trailing-edge deflections at ±8°, are investigated by wind tunnel experiments to reveal the acoustic and flow characteristics at the chord-based Reynolds number ranging from 1.2×105 to 3.1×105. The consistent observation across all profiles is the dominant feedback loop located on the pressure surface. The aeroacoustic findings show that the morphed trailing edge alters the tonal frequency spacing, mainly due to the change of the vortex convection velocity in the feedback loop. Furthermore, the trailing-edge morphing is observed to modulate the mode switching of the dominant tones. The local flow results reveal that the laminar separation bubble on the pressure side amplifies the flow oscillation. Notably, the profile with the trailing-edge upward deflection, characterized by a laminar separation bubble on the pressure surface, is particularly susceptible to the low-frequency broadband oscillation. The joint analysis of the acoustic and flow fields suggests that the laminar separation bubble heightens the sensitivity of the dominant tone mode switching to the incoming flow velocity.

Numerical Investigation of an NACA 13112 Morphing Airfoil.

This article presents a numerical study on the 2D aerodynamic characteristics of an airfoil with a morphed camber. The operational regime of the main rotor blade of the IAR 330 PUMA helicopter was encompassed in CFD simulations, performed over an angle of attack range of α=[-3°; 18°], and a Mach number of M=0.38. Various degrees of camber adjustment were smoothly implemented to the trailing-edge section of the NACA13112 airfoil, with a corresponding chord length of c=600 mm at the Reynolds number, Re=5.138×106, and the resulting changes in static lift and drag were calculated. The study examines the critical parameters that affect the configuration of the morphing airfoil, particularly the length of the trailing edge morphing. This analysis demonstrates that increasing the morphed camber near the trailing edge enhances lift capability and indicates that the maximum lift of the airfoil depends on the morphed chord length. The suggested approach demonstrates potential and can be implemented across various categories of aerodynamic structures, such as propeller blade sections, tails, or wings.

Effect of leading-edge and trailing-edge camber morphing on gust load for an elastic wing

This paper investigates the influence of the spanwise-distributed trailing-edge camber morphing on the dynamic stall characteristics of a finite-span wing at Re = 2 × 105. The mathematical model of the spanwise-distributed trailing-edge camber morphing is established based on Chebyshev polynomials, and the deformed wing surface is modeled by a spline surface according to the rib’s morphing in the chordwise direction. The Computational Fluid Dynamics (CFD) method is adopted to obtain flow-field results and aerodynamic forces. The SST-γ model is introduced and the overset mesh technique is adopted. The numerical results show that the spanwise-distributed trailing-edge morphing obviously changes the aerodynamic and energy transfer characteristics of the dynamic stall. Especially when the phase difference between the trailing-edge motion and the wing pitch is −π/2, the interaction between the three-dimensional (3-D) Leading-Edge Vortex (LEV) and Trailing-Edge Vortex (TEV) is strengthened, and the work done by the aerodynamic force turns negative. This indicates that the trailing-edge deformation has the potential to suppress the oscillation amplitude of stall flutter. We also found that as the trailing-edge camber morphing varies more complexly along the spanwise direction, the suppression effect decreases accordingly.

Nonlinear-Model-Inversion Control for Stall-Flutter Suppression of an Airfoil via Camber Morphing

This paper presents a nonlinear-model-inversion control law to suppress stall flutter of an airfoil with active trailing-edge morphing. First, a nonlinear aeroelastic model is proposed utilizing two nonlinear autoregressive neural networks with exogenous inputs , which are used to predict aerodynamic moments on an airfoil due to large-amplitude oscillation and camber morphing, respectively. Afterward, a nonlinear-model-inversion control system is designed upon the mentioned aeroelastic system to suppress stall flutter via the camber morphing. A fluid–structure–control (FSC) coupling strategy is developed with structure and control systems embedded in the high-fidelity computational-fluid-dynamics environment to validate the control effect. The FSC high-fidelity simulations show that the nonlinear-model-inversion controller can suppress pitching oscillation completely, whereas a linear proportional–derivative controller without time delay only performs a limited suppression rate by 25.6%. The flowfield evolution result infers that the active camber morphing can generate a converse training-edge vortex, which counteracts the leading-edge vortex during stall flutter. From the perspective of an energy hysteresis, active camber morphing works well by converting injected aerodynamic energy from positive to negative.

Adaptive control method for morphing trailing-edge wing based on deep supervision network and reinforcement learning

The morphing trailing-edge wing can adaptively change its shape according to the different flight conditions, improving cruising efficiency. The control of the morphing trailing edge is a high-dimensional variable and nonlinear problem, facing the difficulty of the high training cost and the difficulty in real-time continuous control. To overcome these difficulties, a novel adaptive control method based on the couple of Deep Supervision Net (DSN) and Deep Reinforcement Learning (DRL) is proposed to solve a control problem of the morphing trailing-edge wing. DSN uses distributed loads to improve aerodynamic prediction accuracy compared to the traditional surrogate models, while DRL conducts real-time control and improves the performance at non-design points compared to the traditional multi-design points optimization. After control, the lift-to-drag ratio at the start point can be increased by 1.36%, and can be increased by 2.61% at the end point tested on a commercial wide-body aircraft model.

Development of a fishbone camber morphing airfoil actuated by SMA wires

This paper investigates the design and aerodynamic efficiency of a bio-inspired variable camber morphing airfoil featuring NACA0012 ribs with a deformable fishbone trailing edge. The deformation mechanism uses smart memory alloy wires arranged on the ribs to deflect the trailing edge upwards or downwards based on the set of wires actuated. Experimental validation of the designed system demonstrates two distinct angles up to 30 degrees. Subsequent aerodynamic investigations were conducted to compare the performance of the morphing trailing edge concept with conventional flap configurations. Results indicate a notable aerodynamic efficiency, surpassing conventional flap designs by more than double at a deflection angle equal to 24 degrees.

Passively morphing trailing edge design for composite tidal turbine blades

Numerical simulations and lab-scale experiments are used to evaluate three passively morphing trailing edge designs for a composite tidal turbine blade. The designs include a closed trailing edge, an open trailing edge, and a corrugated trailing edge. It is shown that geometric stiffness, as well as material stiffness, play key roles in achieving the desired deformation of the trailing edge. One trailing edge design is down-selected for further investigation via full-scale numerical simulations. These simulations demonstrate how the composite lay-up influences the morphing response of the trailing edge and its likelihood of material failure. The influence of camber is also investigated in terms of both material behaviour and hydrodynamic performance. Finally, the potential for bend-twist coupling of the laminate skins is explored.

Numerical Simulation of the Transient Flow around the Combined Morphing Leading-Edge and Trailing-Edge Airfoil.

An integrated approach to active flow control is proposed by finding both the drooping leading edge and the morphing trailing edge for flow management. This strategy aims to manage flow separation control by utilizing the synergistic effects of both control mechanisms, which we call the combined morphing leading edge and trailing edge (CoMpLETE) technique. This design is inspired by a bionic porpoise nose and the flap movements of the cetacean species. The motion of this mechanism achieves a continuous, wave-like, variable airfoil camber. The dynamic motion of the airfoil's upper and lower surface coordinates in response to unsteady conditions is achieved by combining the thickness-to-chord (t/c) distribution with the time-dependent camber line equation. A parameterization model was constructed to mimic the motion around the morphing airfoil at various deflection amplitudes at the stall angle of attack and morphing actuation start times. The mean properties and qualitative trends of the flow phenomena are captured by the transition SST (shear stress transport) model. The effectiveness of the dynamically morphing airfoil as a flow control approach is evaluated by obtaining flow field data, such as velocity streamlines, vorticity contours, and aerodynamic forces. Different cases are investigated for the CoMpLETE morphing airfoil, which evaluates the airfoil's parameters, such as its morphing location, deflection amplitude, and morphing starting time. The morphing airfoil's performance is analyzed to provide further insights into the dynamic lift and drag force variations at pre-defined deflection frequencies of 0.5 Hz, 1 Hz, and 2 Hz. The findings demonstrate that adjusting the airfoil camber reduces streamwise adverse pressure gradients, thus preventing significant flow separation. Although the trailing-edge deflection and its location along the chord influence the generation and separation of the leading-edge vortex (LEV), these results show that the combined effect of the morphing leading edge and trailing edge has the potential to mitigate flow separation. The morphing airfoil successfully contributes to the flow reattachment and significantly increases the maximum lift coefficient (cl,max)). This work also broadens its focus to investigate the aerodynamic effects of a dynamically morphing leading and trailing edge, which seamlessly transitions along the side edges. The aerodynamic performance analysis is investigated across varying morphing frequencies, amplitudes, and actuation times.

Experimental assessment of a morphing trailing edge device for wind turbine blade performance improvement

Nowadays, wind energy plays a central role in the renewable energy production, and the optimization of wind turbine performance is the focus of current research studies. In this context, morphing trailing edge system could be a promising solution to enhance wind turbine blades' aerodynamic performance. In this paper, an innovative morphing trailing edge system was designed, developed, and tested to improve the performance of a wind turbine blade airfoil. The trailing edge deformation is electrically operated through piezoelectric actuators and a compliant surface. Wind tunnel tests were performed for the sake of system validation at Reynolds number equal to 1.75×105 and 3.5×105 and an angle of attack ranging from −8° to 8°. The results put in evidence the effectiveness of the proposed morphing trailing edge system to enhance the aerodynamic performance. The trailing edge deformation allows to increase or decrease the lift coefficient. The mean percentage difference of lift coefficient was found equal to −83.6% and 68.4% for an upward and downward deflection, respectively. Meanwhile, the drag coefficient does not have a significant variation. Consequently, the aerodynamic efficiency will be increased or decreased keeping the angle of attack unchanged. The mean percentage difference of efficiency was found equal to −83.2% and 77.5% for an upward and downward deflection, respectively. In this way, it would be possible to optimize wind turbine blades' efficiency and production under different operating conditions.

Seamless morphing trailing edge flaps for UAS-S45 using high-fidelity aerodynamic optimization

The seamless trailing edge morphing flap is investigated using a high-fidelity steady-state aerodynamic shape optimization to determine its optimum configuration for different flight conditions, including climb, cruise, and gliding descent. A comparative study is also conducted between a wing equipped with morphing flap and a wing with conventional hinged flap. The optimization is performed by specifying a certain objective function and the flight performance goal for each flight condition. Increasing the climb rate, extending the flight range and endurance in cruise, and decreasing the descend rate, are the flight performance goals covered in this study. Various optimum configurations were found for the morphing wing by determining the optimum morphing flap deflection for each flight condition, based on its objective function, each of which performed better than that of the baseline wing. It was shown that by using optimum configuration for the morphing wing in climb condition, the required power could be reduced by up to 3.8% and climb rate increases by 6.13%. The comparative study also revealed that the morphing wing enhances aerodynamic efficiency by up to 17.8% and extends the laminar flow. Finally, the optimum configuration for the gliding descent brought about a 43% reduction in the descent rate.

Numerical and Experimental Investigation of Aerodynamic Characteristics of Morphing Trailing Edge Wings in The Application of MAV

In the past few years, FDM basedpolymer3D printing process has flourished mainly with ABS filaments as a thermoplastic source. Food packing, medical, marine and agriculture industries employdevices and other usable items made of polymers. Utilizing layered fabrication components in these areascompelthem to have self-cleansing, anti-freezing and corrosion resistant surfaces. It is generally complex and expensive to prepare hydrophobic coatings. The present work is related to the development of a surface coating on 3D printed ABS specimens with the mentioned properties. 3D printed specimens were fabricated using Flash Forge 3D printer without any modifications, and the hydrophobic coatings were achieved by dip coating process using Tricalcium phosphate-chitin solutions with a ratio of 70:30. Static contact angle measurement was employedin gaging wettability impact on dip coated 3D printed specimens. By using digital vernier calipers and profilometer (SJ410), dimensional accuracy and surface roughness were assessed pre and post-coating. According to ASTM D570-98, water absorption tests were conducted at different time intervals. Results of the experiment showed that the hydrophobic solutions had been successfully synthesized. The maximum contact angle was achieved for solution 1(4g of tricalcium phosphate solution with 0.3g chitin solution) i.e., 109.3°. Improvement in the textureof 3D printed ABS surfaceswasobserved after dip coating. Dip-coated 3D printed ABS specimens exhibited minimal absorption based on their weight gain per area.

Numerical investigation of the dynamic stall reduction on the UAS-S45 aerofoil using the optimised aerofoil method

AbstractThis paper investigates the effect of the optimised morphing leading edge (MLE) and the morphing trailing edge (MTE) on dynamic stall vortices (DSV) for a pitching aerofoil through numerical simulations. In the first stage of the methodology, the optimisation of the UAS-S45 aerofoil was performed using a morphing optimisation framework. The mathematical model used Bezier-Parsec parametrisation, and the particle swarm optimisation algorithm was coupled with a pattern search with the aim of designing an aerodynamically efficient UAS-45 aerofoil. The $\gamma - R{e_\theta }$ transition turbulence model was firstly applied to predict the laminar to turbulent flow transition. The morphing aerofoil increased the overall aerodynamic performances while delaying boundary layer separation. Secondly, the unsteady analysis of the UAS-S45 aerofoil and its morphing configurations was carried out and the unsteady flow field and aerodynamic forces were analysed at the Reynolds number of 2.4 × 106 and five different reduced frequencies of k = 0.05, 0.08, 1.2, 1.6 and 2.0. The lift ( ${C_L})$ , drag ( ${C_D})$ and moment ( ${C_M})\;$ coefficients variations with the angle-of-attack of the reference and morphing aerofoils were compared. It was found that a higher reduced frequencies of 1.2 to 2 stabilised the leading-edge vortex that provided its lift variation in the dynamic stall phase. The maximum lift $\left( {{C_{L,max}}} \right)$ and drag $\left( {{C_{D,max}}} \right)\;$ coefficients and the stall angles of attack are evaluated for all studied reduced frequencies. The numerical results have shown that the new radius of curvature of the MLE aerofoil can minimise the streamwise adverse pressure gradient and prevent significant flow separation and suppress the formation of the DSV. Furthermore, it was shown that the morphing aerofoil delayed the stall angle-of-attack by 14.26% with respect to the reference aerofoil, and that the ${C_{L,max}}\;$ of the aerofoil increased from 2.49 to 3.04. However, while the MTE aerofoil was found to increase the overall lift coefficient and the ${C_{L,max}}$ , it did not control the dynamic stall. Vorticity behaviour during DSV generation and detachment has shown that the MTE can change the vortices’ evolution and increase vorticity flux from the leading-edge shear layer, thus increasing DSV circulation. The conclusion that can be drawn from this study is that the fixed drooped morphing leading edge aerofoils have the potential to control the dynamic stall. These findings contribute to a better understanding of the flow analysis of morphing aerofoils in an unsteady flow.

On the Aeroelasticity of a Cantilever Wing Equipped with the Spanwise Morphing Trailing Edge Concept

This paper studies the aeroelastic behavior of a rectangular, cantilever wing equipped with the spanwise morphing trailing edge (SMTE) concept. The SMTE consists of multiple trailing edge flaps that allow controlling the spanwise camber distribution of a wing. The flaps are attached at the wing’s trailing edge using torsional springs. The Rayleigh–Ritz method is used to develop the equations of motion of the wing-flap system. The use of shape functions allows for representing the wing as an equivalent 2D airfoil with generalized coordinates that are defined at the wingtip. Strip theory, based on Theodorsen’s unsteady aerodynamic model, is used to compute the aerodynamic loads acting on the wing. A representative Padé approximation for Theodorsen’s function is utilized to model the aerodynamic behaviors in a state-space form allowing time-domain simulation and analysis. The model is validated using a rectangular cantilever wing and the data are available in the literature. A comprehensive parametric comparison study is conducted to assess the impact of flap stiffness on the aeroelastic boundary. In addition, the potential of the SMTE to provide load alleviation and flutter suppression is assessed for a wide range of flight conditions, using a discrete (1-cosine) gust. Finally, the implementation and validation of a controller for a wing with SMTE for gust load alleviation are studied and controller parameters are tuned for a specific gust model.

An Experimental and Simulation Study of the Active Camber Morphing Concept on Airfoils Using Bio-Inspired Structures.

Birds are capable of morphing their wings across different flight modes and speeds to improve their aerodynamic performance. In light of this, the study aims to investigate a more optimized solution compared to conventional structural wing designs. The design challenges faced by the aviation industry today require innovative techniques to improve flight efficiency and minimize environmental impact. This study focuses on the aeroelastic impact validation of wing trailing edge morphing, which undergoes significant structural changes to enhance performance as per mission requirements. The approach to design-concept, modeling, and construction described in this study is generalizable and requires lightweight and actively deformable structures. The objective of this work is to demonstrate the aerodynamic efficiency of an innovative structural design and trailing edge morphing concept compared to conventional wing-flap configurations. The analysis revealed that the maximum displacement at a 30-degree deflection is 47.45 mm, while the maximum stress is 21 MPa. Considering that the yield strength of ABS material is 41.14 MPa, this kerf morphing structure, with a safety factor of 2.5, can withstand both structural and aerodynamic loads. The analysis results of the flap and morph configurations showed a 27% efficiency improvement, which was confirmed through the convergence criteria in ANSYS CFX.

Aerodynamic Performance of Morphing and Periodic Trailing-Edge Morphing Airfoils in Ground Effect

Aerodynamic Performance of Morphing and Periodic Trailing-Edge Morphing Airfoils in Ground Effect

Novel Approach of Airfoil Shape Representation Using Modified Finite Element Method for Morphing Trailing Edge

This study presents a novel approach to parameterize the geometry of a morphing trailing-edge flap that allows its aerodynamics to be optimized while capturing the expected structural behavior of the flap. This approach is based on the finite frame element method, whereby the initial flap surface is defined as a structure with constraints that are similar to those of a morphing flap with passive skin. The initial shape is modified by placing a series of distributed loads on the surface. The finite frame element method is modified with rigid rotation corrections to maintain the initial element length without requiring nonlinear calculations and to achieve accurate surface-length results by only solving the linear FEM equations twice. The proposed method enables the shape of the morphing flaps to be rapidly formulated while maintaining the initial upper surface-length and trailing-edge angle. The constraints are inherently integrated into the algorithm, eliminating the need for unnecessary feasibility checks during the aerodynamic optimization. By using the proposed airfoil parameterization method, a case study was conducted by using a genetic algorithm to optimize the lift-to-drag ratio of the NACA 23012 airfoil flap starting at 0.7c with 10 degrees of deflection. The optimizer resulted in a structurally feasible morphing flap that achieved a 10% increase in the lift-to-drag ratio in the optimized angle of attack range.

Propulsion of a combined heaving and trailing-edge morphing foil for bio-inspired applications

Locomotion of aquatic animals involves flapping of their body to generate lift and thrust. Through evolution, they have mastered their ability to move through complex environments in an energy-efficient manner. A crucial component of this movement is the ability to actively bend their bodies to generate maximum thrust. This motion is widely termed as morphing. A simplification of this motion is implemented for a foil in this study to realize a thrust-generating bio-inspired device. The propulsive performance of the heaving foil undergoing a prescribed trailing-edge morphing is numerically studied by a stabilized finite element moving mesh formulation. The effects of the morph position and amplitude on the flow dynamics and propulsion of the foil are investigated in the present work. The position of trailing-edge morphing varies from the leading edge to half of the foil's chord, whereas the morph amplitude varies from 10 ° to 60 ° at the trailing edge. The instantaneous thrust is analyzed with vorticity plots and surface pressure diagrams. Within the parametric space, it is found that the foil is highly efficient in generating propulsive forces at high morph amplitudes and low morph positions. The interplay between the thrust-generating leading-edge vortex (LEV) and the drag-inducing trailing-edge vortex (TEV), which governs the thrust cycle of a morphing–heaving foil, is elucidated. It is observed that the LEV-induced thrust is higher at low morph positions, while the TEV-induced drag is dominant at high morph amplitudes. An ideal balance of these opposing effects of LEV and TEV occurs at the lowest morph position and intermediate morph amplitudes, emphasizing the optimal flexibility for the maximum propulsive performance of the foil.

Design and Experiment of a Seamless Morphing Trailing Edge

Morphing trailing edge wing as an important morphing wing technology has gained wide attention because of its advantages, such as gust mitigation, improved aerodynamic efficiency, and reduced radar reflective area. However, the key problems such as low load carrying capacity and insufficient smooth deformation profile are still not solved in a balanced manner. The purpose of this paper is to design a seamless morphing trailing edge structure that has good load bearing capacity and can realize a chord-wise camber variation with a smooth contour subjected to the required aerodynamic load. In this paper, an innovative seamless trailing edge structure is proposed, and the critical dimensions and parameters are designed through a parametric study based on the 2D and 3D finite element models of the trailing edge structure. A physical prototype was designed and fabricated for deformation and load-bearing experiments. The finite element simulation and experimental results show that the morphing trailing edge can carry a 0.015 MPa aerodynamic load and realize the ±15° smooth camber change. The present study demonstrates the effectiveness and potential of the proposed morphing trailing edge concept for the real application on aircrafts.

Free-Form Deformation Parameterization on the Aerodynamic Optimization of Morphing Trailing Edge

Every aerodynamic optimization is proceeded by a parameterization of the studied aerial object, and due to its influence on the final optimization process, careful attention should be made in choosing the appropriate parameterization method. An aerodynamic optimization of a morphing trailing edge is performed using a free-form deformation parameterization technique with the purpose of examining the influence of the initial conditions of the parameterization on the optimization results, namely on the number of control points. High-fidelity gradient-based optimization using the discrete adjoint method is established by the coupling of OpenFOAM and Python within the DAFoam optimization framework. The results indicate that the number of control points has a considerable effect on the optimization process, in particular on the convergence, objective function value, and on the deformation feasibility.