Titanium dioxide nanoparticles (TiO2 NPs) are widely used in various disciplines, and it is imperative to evaluate their safety in the environment. In this paper, Bombyx mori (silkworm) was used as a model organism to evaluate the biological effects of different sized TiO2 NPs, taking into consideration their effect on the larval growth, cocoon shell weight, tissues, and silk produced. The effect of the different sized TiO2 NPs on the larval and cocoon shell weight was dose-dependent. The highest accumulation of titanium (Ti) following a modified TiO2 NPs-treated mulberry diet was observed in the midgut. The expression of the light chain fibroin (FIBL) was three times higher in 0.33 g TiO2 NPs-treated silk gland after 96h. X-ray diffraction (XRD) and Fourier transform infrared (FTIR) analysis demonstrated that TiO2 NPs-treated silk fiber (TiSF) exhibited a diminutive decrease in silk fiber (SF) crystallization and β-sheet compared to the control SF, respectively. The tensile tests of SF from silkworm fed with 0.03g of 25nm TiO2 NPs were significantly improved when compared to the control SF. Significant changes in the surface morphology and thermal stability of SF were observed. The antimicrobial activity of TiSF was investigated against Pseudomonas aeruginosa and Staphylococcus aureus, with ciprofloxacin-treated SF acting as a control. It was documented that 0.09g of 60nm TiSF was most effective against P. aeruginosa at a zone of inhibition (ZOI) of 21.06mm when compared with the control SF which recorded a ZOI of 17.19mm. This study highlighted a different approach in evaluating the biological effects of TiO2 NPs using the silkworm as a model and assessing their impact on the silk intrinsic property, which will be effective in biotechnology applications.