AbstractThe morphology of nascent (i.e., as‐polymerized) Ziegler‐Natta polymers was studied by optical and electron microscopy and x‐ray and electron diffraction. Observations were made on six polyolefins: polyethylene, polybutene, polypropylene, polystyrene, poly‐4‐methylpentene‐1, and polyisoprene. These polymers were synthesized by using conventional techniques by polymerizing the undiluted monomer or monomer–diluent mixtures with a preformed heterogeneous catalyst obtained by reacting a titanium halide and aluminium alkyl. After the reactions were terminated the polymers were subjected to suitable purification treatments and stored in the wet state. Observations in the optical microscope revealed that, in most cases, the polymers is formed as discrete hollow particles with a fibrous texture, but in a few instances, depending upon experimental conditions, it could also form as fibrous sheets or webs. More detailed observations in the electron microscope showed that the polymer is composed of a profusion of fibrils 200–1000 A. in width and of indefinite length. The fibrils themselves have a fine structure as indicated by the presences of lamellae running prependicular to their length. Various interpretations of this appaerent structure are discussed. The x‐ray and electron diffraction studies show that the molecular chain axis is oriented prependicular, or nearly so, to the plane of fibril lamellae and suggest that the molecules are folded within the lamellae in a manner analogous to conventional polymer single crystals. As fibril formation is observed under most conditions of polymerization it is considered to be basic to the mechanism of Ziegler‐Natta catalysis. It is proposed that the fibrils are formed by the crystallization of polymer chains growing from the active sites on the catalyst surface. The process is likened to root growth in whiskers, new materials being added at the base or root. The detailed mechanism of fibril formation and of the organization of the fibrils into larger structural formations are obscure, but several possibilities are discussed.
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