The fixed orthodontic appliance may enhance devious pathogens and increase biofilm accumulation around the orthodontic molar tube (OMT) surface, which may cause demineralization of the tooth surface. However, the stainless-steel OMT coated with ZnO nanoparticles may enhance antimicrobial efficacy and reduce biofilm accretion. The study aimed to identify the optimal parameter for coating orthodontic molar tubes with antimicrobial ZnO nanoparticles by the electrophoretic deposition (EPD)cell. 36 orthodontic molar tubes were included in this study. The coating process was carried out using an EPD cell. Various concentrations (7.5, 10, 20, 33) g/L of ZnO nanoparticles suspension were conducted in this study, in addition to multiple times and voltages. After the coating process, the samples were left to dry for 24 hours at room temperature. To confirm the coating and adhesion a qualitative tape test and the Scanning Electron microscope were used to study the morphological, topographical, and surface characteristics and the size of nanoparticles on the surface of the coated OMT. The innovative ZnO nanoparticles exhibit promising antibacterial properties against oral pathogens, leading to a decrease in plaque buildup, which may decrease tooth cavities and gingival irritation through orthodontic treatment. There was an increase in nanoparticle surface adhesion on the orthodontic molar tube surface at 2 mins deposition time while reduced surface adhesion as increased deposing time. The coating process was verified at a currency voltage of 30V, reducing nanoparticle agglomeration. A concentration of 10g/L of ZnO suspension shows the most stable and homogenous suspension.
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