Cellular rubber profiles offer a high saving potential with respect to component weight, material consumption and production costs. The foam structure is generated using chemical blowing agents. The blowing agents are incorporated into the rubber mixture before processing. The expansion takes place concurrently to the vulcanisation reaction in the curing unit. Both processes are influenced by modification of the mixture recipe. The adaptation is one of the most challenging steps in rubber processing. Currently, the expansion of rubber mixtures is analysed using modified vulcameters. However, this method is subject to several limitations. Therefore, IKV developed a new measurement system. It allows the analysis of the free expansion behaviour of a rubber sample. Based on the Archimedean principle, the time dependent foaming process of rubber mixtures is recorded. A cell structure is generated, which can be analysed using digital image processing. In the first experiments, several components of the rubber mixture are analysed using the measuring device in order to identify and categorise influencing parameters. The primary objective of further investigations is the analysis of the mixing process. In addition, verification of the results by comparison of the cell structures with industrially foamed rubber materials is planned.
Read full abstract