Mixed Rare Earth Research Articles

Quantitatively characterization of rare earth ore by terahertz time-domain spectroscopy

The Bayan Obo deposit is the world’s largest polymetallic associated minerals deposit of rare earths, iron and niobium, and the rarity of its physical properties restrict the knowledge and understanding of its laws. Taking the high-grade mixed rare earth concentrate of Bayan Obo as the research object, terahertz time-domain spectroscopy (THz-TDS) has been adopted for the systematic investigation of high-grade rare earth concentrate base on the traditional X-ray fluorescence (XRF), X-ray diffraction (XRD), scanning electron microscopy (SEM) and thermogravimetric-differential thermal analysis (TG-DTA). The absorption coefficient and refractive index of high-grade rare earth ores and their associated minerals of fluorite and dolomite, are all investigated by terahertz time-domain spectroscopy. The terahertz spectral response is affected by the type of mineral and its content. The acquired rare earth terahertz spectral data are processed by correlation analysis. Three machine learning algorithms, Partial Least Squares Regression (PLSR), Random forest (RF) and Multilayer Perceptron (MLP), are used to achieve quantitative detection of their concentrations and components with the coefficient of determination R2 of the absorption coefficient of the optical parameter reaching up to 0.975, 0.992 and 0.984, respectively. This work promotes the growing understanding of terahertz transmission spectroscopy of rare earth-bearing minerals, which can be used to help guide the search for minerals, and to detect, identify as well as quantify them in geology. Terahertz time-domain spectroscopy supplies a new method for study of rare earth resources, and the comprehensive development and utilization of resources in the Bayan Obo deposit.

Phytotoxicity of single and mixed rare earth element (La, Nd and Sm) exposures on Lactuca sativa seed germination and growth.

The mode of action, bioaccumulation potential and toxicity of Rare Earth Elements (REE), with several applications in the technology, medical and agricultural fields, are still understudied. The nitrates acute effects on single exposures, binary and ternary mixtures of lanthanum (La), neodymium (Nd) and samarium (Sm) on Lactuca sativa lettuce seed germination and wet biomass in an artificial soil (AS) and an Ultisol were assessed. Germination (EC50), wet biomass (IC50) and germination inhibition (% GI) were evaluated. EC50 values show La was the most toxic in Ultisol, Sm in AS, and Nd appears with intermediate values on both substrates. The IC50, both single and mixed, decreased from 3- to 181-fold with increasing test concentrations in relation to the control in AS, while increases in Ultisol were observed, followed by decreases at higher doses which may be associated with the low-dose stimulation effect (hormesis). Our findings may be used to subsidize REE risk assessment studies and reinforce the hormesis effect to prevent the use of high application of REE fertilizers, avoiding the accumulation of REE in agricultural soils.

A mixed Ce/Eu metal-organic framework for ratiometric detection of Al3+ ion.

As a heavy metal ion, excessive aluminum ions pose a serious threat to human health and the ecological environment. Developing a simple, efficient, and fast detection method to detect the content of aluminum ions is of great significance, especially for ensuring human health and ecological safety. Herein, the mixed rare earth metal-organic framework (Ce0.74Eu0.26TPTC and Ce0.62Eu0.38TPTC) were prepared based on simple ligand 1,1':4',1″-Terphenyl-2',4,4″,5'-tetracarboxylic acid (H4TPTC). The Ce0.74Eu0.26TPTC and Ce0.62Eu0.38TPTC have dual luminescence centers, which can be used as ratio fluorescent probes to detect Al3+ ions, making the detection results more accurate and reliable. Therefore, this work can promote the further development of rare earth-based MOFs in the detection of heavy metal ions.

Chloridizing roasting studies of spent NdFeB magnets for recovery of rare earth values

The increased demand for rare earth elements in advanced technological applications and supply shortages call for metal recovery from secondary sources. Permanent magnet (Nd2Fe14B or NdFeB) may serve as a potential secondary source due to its high rare earth (Nd+Pr+Dy: ∼30 %) content and its vast application. The present study utilizes a chloridizing roasting (CaCl2.2 H2O) pre-treatment process followed by water leaching, acid leaching (0.5 M HCl, S/L =1/10 g/ml, 90 °C, 3 h), oxalic acid precipitation and calcination (850 °C, 2 h) to obtain mixed rare earth oxides. The process was optimized based on temperature (400–700 °C), dosage (CaCl2.2H2O: NdFeB=0.5:1–2.5:1), and time (30–120 min) on the rare earth dissolution. The theoretical activation energy for the chloridizing roasting process is estimated as 22.3 (OFW) and 16.7 kJ/mol (KAS), while the experimental activation energy for Nd and Dy dissolution was determined to ∼29.3 and ∼17.7 kJ/mol, respectively depicting product layer diffusion-controlled kinetics. Higher dosages of CaCl2.2H2O (1.5:1 and 2:1) favored NdOCl formation, thereby, higher dissolution; however, further higher dosage (2.5:1) leads to reduced Nd dissolution due to higher CaO formation and acid consumption by Ca during leaching. Incomplete oxidation at lower temperatures (400 °C) and iron dissolution impair the Nd dissolution and selectivity. Excessive oxidation at >700 °C favors the formation of NdFeO3, decreasing Nd dissolution. The maximum dissolution of Nd was ∼89 %, while for Dy, it was ∼88 % at optimum conditions of 600 °C, 90 min, 2:1. Water leaching post-roasting leads to ∼87 % Ca removal and the precipitation efficiency of rare earth oxalates was 99 %. The overall extraction for rare earth elements was ∼89 %, and 1 kg of NdFeB powder can yield ∼285 g of rare earth oxides (∼239 g Nd2O3, ∼14 g Dy2O3) with 96 % purity. Further, this study demonstrates that using CaCl2.2 H2O as a solid chlorinating agent in chlorination roasting enhances recovery rates of mixed rare earth oxides while providing a safer and more environment-friendly alternative for industrial applications.

The Influence of the Combined Addition of La–Ce Mixed Rare Earths and Sr on the Microstructure and Mechanical Properties of AlSi10MnMg Alloy

This study investigated the effect of adding La–Ce mixed rare earths and Sr on the microstructure and mechanical properties of AlSi10MnMg alloy. The experiment utilized different combinations of modifiers, including single La–Ce rare earths, single Sr, and the combined addition of La–Ce mixed rare earths and Sr. This study compared their effects on grain refinement, the modification of the α-Al phase and eutectic silicon phase, and tensile properties and hardness. The results showed that the combined modification of Sr and mixed rare earth elements significantly refined the grains, optimized the morphology of the α-Al phase and eutectic silicon phase, and improved the overall mechanical properties of the aluminum alloy. Under the combined modification, the addition of 0.02 wt.% Sr and 0.1 wt.% RE (La–Ce mixed rare earths) exhibited the most pronounced refining effect. The secondary dendrite arm spacing (SDAS) was reduced by 59.18%. The eutectic silicon phase transformed from coarse needle-like shapes to fine fibrous or granular forms, with an aspect ratio reduction of 69.39%. Meanwhile, the alloy’s tensile strength and hardness were significantly improved. The tensile strength increased to 240 MPa, achieving an increase of 23.08%; the yield strength increased to 111 MPa, achieving an increase of 18.09%; and the elongation reached 7.3%, achieving an increase of 73.81%. This indicates that the proper addition of Sr and mixed rare earths can significantly optimize the microstructure and enhance the mechanical properties of AlSi10MnMg alloy, providing an effective method for the preparation of high-performance heat-treatment-free aluminum alloys.

Decomposition Model of Bastnaesite and Its Fluorine Oxygen Coupling Escape Mechanism.

Nearly 90% of rare earths worldwide currently originate from bastnaesite (REFCO3). Oxidative roasting, an effective method for the treatment of bastnaesite, has been extensively employed in industrial production practice. However, the roasting decomposition mechanism of bastnaesite at the molecular level remains controversial. In this study, two roasting atmospheres (i.e., Ar and O2) were adopted for the treatment of the mixed rare earth concentrate in Bayan Obo. Ar-Roasting ore was skillfully treated as an intermediate and then underwent oxidation roasting. The results achieved using research methods (e.g., XRD, FT-IR, TEM, and XPS) first revealed that the oxidation roasting of bastnaesite was performed in several stages. The first stage was the thermal decomposition of bastnaesite and the oxidation of cerium (REFCO3 → REOF + CO2). The second stage was the escape pathway of fluorine (REOF + O2 → RE x O y + O x F and O x F → O2 + F2), describing the migration rules of F and O elements and the oxidation behavior of Ce. The results of this study can provide more theoretical support and guidance for the clean extraction of bastnaesite and mixed rare earth in Bayan Obo.

Effect of rare earth Ce and Y on microstructure and viscosity of ZL114A alloy

To investigate the impact of rare earth on the fluidity of casting aluminum alloy during the filling process, the study measured the effects of rare earth (Ce, Y) content and the mischmetal (Ce / Y) on the viscosity of ZL114A alloy melt using a viscosimeter. The results show that for a single rare earth element, when the addition amount of Ce and Y is 0.4 wt%, the grain size and viscosity reach a minimum, with average grain sizes of 45.42μm and 43.54μm respectively, and the solidification range decreases by 4.23°C and 4.61°C respectively, with Y having a better effect than Ce; compared with the alloy without rare earth elements, the grain growth mode changes from independent nucleation to outward extension form. For mixed rare earth elements, the refinement effect is better than that of a single rare earth element, but the viscosity is higher. When the Ce/Y mass ratio is 1/3, the grain size and viscosity reach a minimum, with an average grain size of 40.75μm and a solidification range shortened by 8.92°C; when the proportion of Y is higher, the alloy shows better refinement of the microstructure and viscosity improvement. Rare earth elements have the potential to enhance the fluidity and solidification structure of ZL114A alloy. This study offers valuable technical insights for optimizing the casting process and mold design.

Establishing carbon dots assisted high speed countercurrent chromatography and its application for efficient separation of rare earth element ions

Rare earth elements with unique magnetic properties and optical properties, known as the ‘industrial vitamin’, has a very high commercial value. As a secondary resource of rare earth elements, low-concentration solution includes mixed rare earth ions, which need to realize efficient separation and recovery urgently. High speed countercurrent chromatography is suitable for the separation and purification of rare earth element ions due to its advantages of large loading, good tolerance to samples, and simple pretreatment. In this study, a carbon dots assisted high speed countercurrent chromatography method was designed and established, the carbon dots were applied to the mobile phase of high speed countercurrent chromatography for the first time. The low concentration of REEs solution was enriched, and the effective separation of La (III), Ce (III), Gd (III) and Er (III) was successfully achieved. The complete separation of La (III), Ce (III), Gd (III) and Er (III) was achieved with a solvent system of 0.05 mol L−1 P507 (PE), 0.05 mol L−1 HNO3, and 0.1 mol L−1 CDs2 carbon dots (1:1:0.01, v/v/v), the upper phase as stationary phase, the lower phase as mobile phase. Density functional theory result showed that the binding energy of REEs (III)-CDs2 was larger than that of REEs (III)-P507, so the affinity of CDs2 to REEs (III) was stronger than that of P507. Therefore, with the addition of CDs2, the ability of mobile phase to elute REEs from the stationary phase was enhanced, and the separation effect was improved.

Study on the mechanism of Na2CO3-roasting decomposition for water leach residue

In the process of treating cerium fluorocarbon-cerium lanthanide mixed rare earth concentrates by sulfuric acid roasting method, a large amount of waste leach residue containing iron, rare earths and phosphorus produced by flood neutralization needs to be solved urgently. In this paper, sodium carbonate roasting decomposition was used to treat the water leach residue, in which iron and rare earths were transformed into oxides, and the phosphorus was transformed into sodium phosphate. The main reactions and thermodynamic mechanisms of the roasting decomposition process were investigated by thermogravimetric analysis, phase analysis and chemical analysis. When the mass ratio of sodium carbonate to water leach residue is 1.5:1, the roasting temperature is 700 °C, and the roasting time is 1.5 h, the leaching rate of phosphorus with the roasted product reaches more than 98%. Meanwhile, the phase of the roasted product after washing mainly consists of iron oxide and rare earth oxides. The combination of sodium carbonate roasting decomposition and water leaching is effective for the treatment of water leach residue, which provides an experimental and theoretical basis for solving the problem of environmental and resource waste caused by the accumulation of a large amount of water leach residue. In addition, because sodium carbonate can achieve the separation of iron and phosphorus, this method also has certain reference value for the recovery and utilization of iron phosphate in lithium iron phosphate battery waste.

Mixed rare earth metals production from surface soil in Idaho, USA: Techno-economic analysis and greenhouse gas emission assessment

Rare earth elements are crucial for the development of cutting-edge technologies in various sectors, such as energy, transportation, and health care. Traditional extraction of rare earth elements from soil and ore deposits primarily involves chemical leaching and solvent extraction. Environmental-based biological rare earth element extraction, such as bioleaching, can be a promising alternative to mitigate pollution and hazardous wastes. We investigated the sustainability aspects (techno-economic and environmental impact) of mixed rare earth metals production from soil in Idaho, USA. We focused on the bioleaching of surface soil using techno-economic analysis and “cradle-to-gate” life cycle assessment. The system boundary included collection, transportation, bioleaching, and molten salt electrolysis. Our results revealed that the mixed rare earth metals (including Nd, Ce, and La) production costs approximately $10,851 per metric ton and generates 1.9 × 106 kg CO2 eq./ton. Our results showed that most emissions are due to energy consumption during bioleaching. Over a 100-year time horizon ultrasound-assisted bioleaching can reduce greenhouse gas emissions by approximately 91 % compared to the traditional bioleaching process by decreasing the organic acid leaching process time and energy consumption. Our work demonstrates that higher solids loading in leaching with biological reactions can promote economic feasibility and reduce chemical wastes.

Aluminum Removal from Rare Earth Chloride Solution through Regulated Hydrolysis via Electrochemical Method

Due to the coexistence of Al3+ and RE3+ and their similar properties, the separation of aluminum from rare earths is difficult. In this study, selective precipitation was used to separate aluminum from rare earth chloride solution via electrochemical regulated hydrolysis. By controlling the current density and electrolytic time, the rate of hydroxyl ion production was regulated, and the selective separation of rare earth and aluminum was realized according to the different precipitation sequences. By altering the temperature, current density, pH value, and other parameters, the separation performance of aluminum from rare earth in mixed rare earth chloride systems was systematically investigated. The removal rate of aluminum reached 88.35%, and the loss rate of rare earth was only 5.99% under optimized conditions. Compared with traditional neutralization hydrolysis, the new process showed higher efficiency and lower rare earth loss rate. Furthermore, a kinetic analysis of aluminum precipitation revealed that the reaction adhered to pseudo-first order kinetics. Additionally, the precipitate obtained via separation and filtration was amorphous alumina hydroxide with a small amount of rare earth attached. No reagent was consumed for the new process, which was more efficient and cleaner, providing a new idea for removing aluminum impurities from rare earth solutions.

High efficiency separation of bastnaesite (REFCO3) and monazite (REPO4) in mixed rare earth concentrate by heating under N2 and leaching with HCl/AlCl3

Bayan Obo mixed rare earth (RE) concentrate is one of the most significant rare earth mineral resources worldwide. However, the concentrated sulfuric acid roasting method, which is commonly used to treat ores, generates pollutants such as waste gas, wastewater, and leach residue, resulting in the squandering of the associated resources. This paper introduces a green process involving selective mineral phase transformation (MPT) by heating, followed by leaching to separate bastnaesite and monazite in a mixed RE concentrate to facilitate their subsequent decomposition or extraction. The effects of the MPT conditions on rare earth extraction were investigated. During the MPT process, bastnasite decomposed into REOF, which is more easily leached, whereas monazite remained unchanged. Under suitable conditions, the leaching efficiency of REOF reached 93.7%, while that of monazite (REPO4) was only 3.2%. Furthermore, the content of monazite in the leach residue was 91.2%. Compared to the mixed RE concentrate, numerous cracks and pores were generated on the surface and inside the MPT products. Furthermore, the total pore volume and specific surface area significantly increased, which made the reaction between the MPT products and hydrochloric acid more efficient. Thus, the MPT process facilitated the leaching of bastnasite and its separation from monazite.

Effect of phosphoric acid on leaching of monazite during low-temperature sulfuric acid cyclic leaching process

To completely recover valuable elements and reduce the amount of waste, the impact of phosphoric acid on the decomposition of rare earth, fluorine and phosphorus during cyclic leaching was studied based on the characteristics of low-temperature sulfuric acid decomposition. When a single monazite was leached using 75 wt% H2SO4 solution with phosphoric acid, the size and number of monazite particles in the washing slag gradually decrease with the increase in phosphoric acid content in the leaching solution. The monazite phase can hardly be found in the slag when the phosphoric acid content reaches 70 g/L, which indicates that phosphoric acid is favorable for monazite decomposition. The mixed rare earth concentrate was leached by 75 wt% H2SO4 containing 70 g/L phosphoric acid, the mineral compositions of the washing slag are only gypsum and unwashed rare earth sulfuric acid. After cyclic leaching of 75 wt% H2SO4, the mineral compositions of the primary leaching washing slag are mainly undecomposed monazite, rare earth sulfate and calcium sulfate. However, monazite is not found in the mineral phase of the second and third leaching washing slag. The leaching rates of rare earth and phosphorus gradually increase with the increase in cyclic leaching times. In addition, the phosphoric acid content in the leaching solution increases with the increase in the number of cyclic leaching time. However, the rising trend decreases when the phosphoric acid content reaches 50 g/L by adsorption and crystallization of phosphoric acid. A small amount of water can be used to clean the leaching residue before washing to recover the more soluble phosphorus acid according to the difference of dissolution between phosphoric acid and rare earth sulfuric acid.

Effect of mixed rare earth cations on structure, optical, mechanical and radiation shielding parameters of Na2O–B2O3 glass

The value of rare earth-containing glasses continues to increase, resulting in a higher cost for producing such glasses. The reduction in rare earth content reduces the cost of the production process. Investigating whether it is possible to prepare glasses with low rare earth (such as Dy and Sm) contents is valuable. In this work, the impacts of Dy2O3/ Sm2O3 substitutions on borate glass's structural, optical, and mechanical features were investigated. The optical studies reflected the structural modifications. For example, Urbach tail increased from 0.39 to 0.69 eV with further Dy2O3/ Sm2O3 substitutions. This increasing behavior refers to a less stable glass matrix. This outcome was substantiated by the diminished values of all elastic parameters in the current glasses upon additional Dy2O3/ Sm2O3 substitutions. Nonlinear optical parameters were examined across various wavelengths and compositions, revealing negligible variations within the visible and near-infrared (Vis-NIR) spans. However, a notable decrease was observed in the UV region, exhibiting a rapid decline with increasing substitutions. Furthermore, induced defects within the internal structure of the glassy network, notably non-bridging oxygens with additional Dy2O3/ Sm2O3 substitution, resulted in heightened nonlinear optical parameters. Simultaneously, all elasticity moduli decreased with further Dy2O3 additions in the current glassy system, attributed to increased disorder caused by defect production, dangling bonds, and non-bridging oxygens in the glassy matrix.In addition, the half-value layers of all glass samples were compared to those of typical and widely used shielding materials. Through this analysis, certain glass samples demonstrated superior qualities compared to conventional shielding materials. Notably, the glass sample with the highest Sm2O3 level (and correspondingly the lowest Dy2O3 value) exhibited particularly favorable attributes. Consequently, our glass samples show potential as effective shields in nuclear radiation environments.

An Environmentally Friendly Sulfuric Acid Decomposition Strategy for Mixed Rare Earth Concentrate

A novel environmentally friendly one-step decomposition strategy for mixed rare earth concentrate of Bayan Obo in sulfuric acid solution was proposed in this work. In this process, more than 84% of bastnasite and monazite were decomposed in the leaching step at a temperature lower than the boiling point of sulfuric acid solution. So, the dilapidation of sulfuric acid in this current proposed process will be reduced to a large extent. The stability region of rare earth ion in the RE(La, Ce, Nd)-F-P-SO4-H2O system at 170 °C has been proven through Eh-pH diagrams. The factors influencing decomposition of rare earth concentrate in this process were also investigated and the optimal leaching conditions were determined to be a leaching temperature of 170 °C with an ore/acid ratio of 1:5 (g/mL), a sulfuric acid concentrate of 75% and a leaching time of 80 min. The mineralogical changes occurring during the H2SO4 leaching process were investigated by X-ray diffraction and SEM-EDS. The analysis results showed that bastnasite and most of monazite had been decomposed, leaving only a small amount of monazite in the leaching residue.

Properties of Casting Al-Cu Alloy Modified by Mixed Rare Earth (La, Ce) and its Mechanism Analyzed

To improve the mechanical properties of casting aluminum-copper alloy, the mixed rare earth (RE) was added to ZL206 and its properties and the enhanced mechanism of alloy were researched. The results showed that the strength and hardness of the composite were improved by 10.2% and 6.2%, respectively. After adding mixed RE, which was led by the heterogeneous enrichment area blocking the growth of the α-Al phase and making grain refinement during the solidification process. The simulation results of RE surface adsorption models by first principles also showed that the elastic constant calculation improved the bulk modulus, shear modulus, and Young's modulus of the material. The addition of mixed RE enhances the strength and hardness, although it adversely affects toughness and reduces the machining index. Also, the work function decreased, and the Fermi level increased, reflecting that the electron locality on each band was strong and the bonding state of the alloy system was covalent, which showed that the corrosion resistance was enhanced after adding mixed RE. It provides a new method for the mechanism of RE-modified aluminum-copper alloys and expands the direction of cast aluminum-copper alloy modification.

Modifying Tb-Cu grain boundary diffusion behavior in Nd-Fe-B magnets by Gd or other rare earth elements

The grain boundary diffusion using mixed rare earths (REs) as the diffusion source is very effective in enhancing the coercivity of Nd-Fe-B magnets. Here, we firstly investigated the Gd added Tb-Cu diffusion alloys and found that the coercivity of Nd-Fe-B magnets can be improved from 1094 kA/m to 1704, 1677 and 1593 kA/m by Tb70Cu30, Tb60Gd10Cu30 and Tb50Gd20Cu30 diffusion, respectively. The material cost of diffusion source in grain boundary diffusion process can be reduced from 1091 $/kg of Tb70Cu30 to 788 $/kg of Tb50Gd20Cu30. Binary Gd-Cu alloy source has no positive effect on the coercivity enhancement. The enhanced thermal stability with increased temperature coefficient of coercivity from −0.62 %/°C for the initial magnet to −0.55 %/°C and −0.56 %/°C is also obtained by Tb70Cu30 and Tb50Gd20Cu30 diffusion, respectively. Tb exhibits a higher diffusion coefficient than Gd, but the introduction of Gd decreases the melting point of Tb-Cu alloy and promotes the infiltration of Tb. The typically core-shell structure with Tb-rich shell is observed after diffusion, which enhances the coercivity. The effects of RE elements in the Tb-RE-Cu diffusion source on the diffusion behavior of Tb has also been discussed. Y and Gd elements tend to enter into RE2Fe14B grain, resulting in the reduction of thickness for the Tb-rich shell, but Pr, La and Ce elements prefer to stay in the grain boundaries, which provides the diffusion channel for Tb, leading to the increased diffusion depth. This work provides a design idea for the RE-based diffusion sources of Nd-Fe-B magnets.

Modification of Al2O3 inclusions in SWRH82B steel by La/Y rare-earth element treatment

Abstract The experimental schemes of lanthanum (La) treatment, yttrium (Y) treatment, and La/Y mixed treatment of inclusions in SWRH82B steel were used. The size distribution, number density, inter-surface distance, the degree of homogeneity, and the area density of inclusions in the test steel were determined. The results show that the rare earths have a certain refinement and homogenization effect on the inclusions, and the mixed rare earths have the best effect on the inclusions in the steel. The average size of inclusions after mixed rare-earth treatment is 1.23 μm, the average size of inclusions after rare-earth La treatment is 1.79 μm, and the average size of inclusions after rare-earth Y treatment is 1.37 μm. Thermodynamic calculations show that the affinity of rare earths to oxygen in steel is higher, and the affinity to sulfur is lower. La and oxygen–sulfur have a higher affinity, and the affinity of Y and oxygen–sulfur is lower. In addition to single inclusions, there are complex inclusions in the steel.

Lithium carbonate-promoted mixed rare earth oxides as a generalized strategy for oxidative coupling of methane with exceptional yields

The oxidative coupling of methane to higher hydrocarbons offers a promising autothermal approach for direct methane conversion, but its progress has been hindered by yield limitations, high temperature requirements, and performance penalties at practical methane partial pressures (~1 atm). In this study, we report a class of Li2CO3-coated mixed rare earth oxides as highly effective redox catalysts for oxidative coupling of methane under a chemical looping scheme. This catalyst achieves a single-pass C2+ yield up to 30.6%, demonstrating stable performance at 700 °C and methane partial pressures up to 1.4 atm. In-situ characterizations and quantum chemistry calculations provide insights into the distinct roles of the mixed oxide core and Li2CO3 shell, as well as the interplay between the Pr oxidation state and active peroxide formation upon Li2CO3 coating. Furthermore, we establish a generalized correlation between Pr4+ content in the mixed lanthanide oxide and hydrocarbons yield, offering a valuable optimization strategy for this class of oxidative coupling of methane redox catalysts.

Decomposition of monazite in Bayan Obo rare earth ore by roasting of Na2CO3 pellets

To resolve the issue of rotary kiln agglomeration during the sodium carbonate roasting of dolomite rare earth ore, this study introduces an oxidation-sodization pellet roasting method for decomposing mixed rare earth concentrates. The focus of this paper lies in understanding the bonding and roasting mechanism of sodium polyacrylate as a binder to dolomite ore and examining the process index of Na2CO3 pellets roasting-acid leaching using X-ray diffraction (XRD), scanning electron microscopy with energy dispersive spectroscopy (SEM-EDS), and zeta potential analysis. The results indicate that sodium polyacrylate facilitates the bonding of sodium carbonate to monazite via adsorption of positive and negative charges, and upon roasting at 750 °C for 1.5 h to obtain rare earth oxides. Under conditions of a hydrochloric acid (HCl) concentration of 9 mol/L, a reaction for 60 min, a solid-to-liquid ratio (g:mL) of 1:5, and reaction temperature of 90 °C, the leaching rates of rare earth elements and thorium (Th) reached maxima of 85.14% and 95.53%, respectively. The process results in a yield of 47.61% for fluorine (F) and 89.25% for phosphorus (P). This research forms a foundation for the sodium carbonate roasting decomposition of mixed rare earth concentrates.