The influence of TiO2 doping in the range 0–1 mol% on the microstructure and electrical characteristics of ZnO–Cr2O3-based varistor ceramics was studied. Exaggerated grain growth is observed owing to the presence of TiO2, which triggers the formation of inversion boundaries (IBs) in only a limited number of grains. TiO2 acts as the controller of ZnO grain growth, adjusting the grain size of the ZnO from 5.6 to 9.3 μm, and thus controlling the breakdown voltage. Meanwhile, the TiO2 doping decreased the height of the Schottky barrier, resulting in a lower nonlinear coefficient and a higher leakage current. The results are important for the control of the ZnO grain size with ZnO–Cr2O3-based varistors (having different nominal breakdown voltages) to obtain a suitable thickness for applications.
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