Microstructural Evolution Research Articles

Preparation of porous Si3N4 ceramics with excellent mechanical properties:effect of the grain growth mechanism on microstructure evolution

Preparation of porous Si3N4 ceramics with excellent mechanical properties:effect of the grain growth mechanism on microstructure evolution

The microstructure evolution and embrittlement mechanism in the heat-affected zone of thick-plate titanium alloys fabricated by gas metal arc welding

The microstructure evolution and embrittlement mechanism in the heat-affected zone of thick-plate titanium alloys fabricated by gas metal arc welding

Carbonized seawater cement slurries for offshore deep cement mixing: carbonation mechanism, strength enhancement and microstructure evolution

Seawater cement slurry (SCS) is a commonly used binder in offshore deep cement mixing (DCM) construction. Seawater cement slurries are usually prepared before they are grouted into the seabed and mixed with marine clay. The aim of this study is to explore the feasibility of applying carbonation technology to fabricate SCS suitable for offshore DCM while achieving carbon sequestration and obtaining better mechanical properties for stabilised marine sediments.This study demonstrated that after appropriate carbonation, carbonized SCS can be used in DCM to replace conventional SCS. Short-term carbonation promotes cement dissolution and hydration rates under seawater conditions rich in magnesium, calcium, and other inorganic ions. The carbonates include calcite, vaterite and amorphous carbonates, which provide additional nucleation sites for the hydration of SCS, resulting in an increment for amorphous CS(A)H gel with a dense pore structure and binding interaction with soil particles. After carbonation with 20% CO2 for 5 min (0.5 wt.% of cement), the UCS and secant modulus of cement-soil mixtures by 15.7% and 111% at the age of 1 day, and by 6.82% and 10% at the age of 28 days when treating marine clay with 80% moisture content at a dosage of 260 kg/m3.

Microstructure evolution process and multi-scale deterioration mechanism model of graphite tailings cement-based materials subjected to high temperature

This manuscript investigated the thermal stability, crystal reconstruction and microstructure evolution of graphite tailing cement mortar subjected to high temperature. Simultaneously, a computational model for heat transfer and degradation considering chemical transformations had been developed by combining multiscale mechanics with the laws of thermodynamics. The results show that 20% graphite tailings can increase the tobermorite crystal content under high temperature and inhibit its transformation into disordered form. Furthermore, the dormant active SiOx in graphite tailing is gradually activated under the action of high temperature, which catalyzes and induces the formation of more belite crystal in graphite tailing cement mortar. Additionally, 40% graphite tailing can promote the generation of anorthite by the induction of high temperature. Finally, a new multi-scale model considering the chemical transformation is established to calculate the high-temperature degradation process of graphite tailing cement mortar.

Forming control and the relationship between microstructure and mechanical property in TIG-assisted friction stir welded joint of Ti-6Al-3Nb-2Zr-1Mo titanium alloy

In this paper, T-joints of Ti-6Al-3Nb-2Zr-1Mo titanium alloy were joined with friction stir welding, and microstructure evolution and forming mechanism were studied. The effect of using tungsten inert gas welding to heat additionally the FSW was investigated. Results show a strong effection microstructure of stir zone (SZ) due to the temperature gradient and fast cooling rate. The top and middle sections of SZ have a basketweave microstructure, while there is duplex microstructure at the bottom. When welding at 750 rpm-50 mm/min, the maximum tensile strength of the joint is similar to that of the base metal (BM). As the heat input increases, grain coarsening occurs, which reduces the joint tensile strength and the ability to plastically deform. The fracture mode changes from mixed fracture to ductile one. When TIG-assisted heat source is 20 mm in front of the tool and the power input is in 600 W, the temperature field produced is relatively uniform, which has a positive effect on the weld.

Electrical response and microstructure development in zinc oxide films sprayed from ethanolic solutions of different salts

Electrical response and microstructure development in zinc oxide films sprayed from ethanolic solutions of different salts

Grain size dependent deformation microstructure evolution and work-hardening in CoCrNi medium entropy alloy

This study clarified the grain size dependence of the deformation microstructure evolution and work-hardening behavior in CoCrNi medium entropy alloy. We fabricated fully recrystallized specimens with coarse-grained (CG) and ultrafine-grained (UFG) specimens by severe plastic deformation and subsequent annealing processes. Tensile deformation was applied to the specimens at room temperature. The UFG specimen exhibited both high strength and high ductility compared to conventional UFG metals due to the high work-hardening ability. In the CG specimen, three distinct types of deformation microstructures consisting of dislocations and deformation twins developed depending on grain orientations, similar to the single-crystalline specimens. In the UFG specimen, widely extended stacking faults and randomly-tangled dislocations were found to coexist in most grains. Deformation twins were found to nucleate without evidence of dislocation reactions regardless of grain orientations, implying abnormal nucleation mechanisms of deformation twins in the UFG specimen. Dislocation densities quantified by in-situ synchrotron XRD measurements during tensile deformation were higher in the UFG specimen than those in the CG specimen and conventional UFG metals. Our analysis showed that the work-hardening behavior of the specimens was primarily controlled by increases in dislocation density as well as the introduction of planar defects during deformation. Through comparisons with the CG specimen and conventional UFG metals, we concluded that the excellent work-hardening ability of the UFG specimen was mainly due to the evolution of unique deformation microstructures and rapid increase in dislocation density, which could be due to inhibited dynamic recovery in the MEA.

Investigation of Microstructure and Mechanical Property Evolution in a Novel Low-Cost Ni-Free Maraging Steel Based on Mn and C through Cold Rolling Followed by Aging

Investigation of Microstructure and Mechanical Property Evolution in a Novel Low-Cost Ni-Free Maraging Steel Based on Mn and C through Cold Rolling Followed by Aging

Elucidating the microstructural and optoelectronic properties evolution of sputtered Al-doped MZO thin films

Elucidating the microstructural and optoelectronic properties evolution of sputtered Al-doped MZO thin films

Microstructure evolution of CdZnTe crystals irradiated by heavy ions

Consideration of irradiation effects is important for in-orbit operation and radiation protection in aerospace applications. The configuration of irradiation defects and their impact on deteriorating the carrier transport properties of CZT crystals need to be clarified. In this study, the microdefect evolution mechanism of CdZnTe (CZT) crystals under 10 MeV Chlorine (Cl) ion irradiation at flux of 1×1010∼1×1012 n·cm-2 are investigated. The stacking faults first appear in the CZT crystal at 4.5×10-4 displacement per atom (dpa), which are categorized into slip-type, gap-type and vacancy-type. In order to hinder the further expansion of stacking fault, S-shaped stacking fault dipole appears. When the dpa reaches 4.5×10-2, the local phase transition occurs in the damage zone to form CuPt-A ordered phase with ZnTe/CdTe periodic arrangement because the fluctuation in local composition and strain caused by cascade collisions. The deterioration of electric field distribution and charge collection caused by irradiation damage layer leads to the decrease of γ-ray detection ability. The energy resolution (ER) of the CZT detector for γ-ray can be maintained at 30.6% when the ion flux accumulates to 1×1012 n·cm-2, revealing high irradiation hardness. Consequently, these findings provide a theoretical basis for the radiation damage recovery of CZT detectors, further demonstrating that CZT crystals are the most competitive new generation of room-temperature nuclear radiation detection materials, and can provide radiation protection strategies for similar compound semiconductor materials.

Tempering behavior and mechanical properties of tempered AISI H13 steel

Abstract Microstructural evolutions of AISI H13 steel during tempering were quantitatively investigated by scanning electron microscopy (SEM), x-ray diffractometer (XRD), impact test machine, rockwell hardness tester, ball-on-disk tester in order to describe the main mechanism of softening. Under the condition that the tempering time is 2 h, the hardness increases slightly as the tempering temperature increases, but decreases rapidly when the tempering temperature exceeds 500 °C, while the impact energy increases in proportion to the tempering temperature. Friction tests were conducted in dry condition with a load of 30 N, and the friction coefficient and wear rate according to tempering conditions were measured to prove the correlation with hardness and microstructure. In addition, primary tempering from 300 °C to 700 °C was performed at various times to establish a kinetic model to predict hardness under specific tempering conditions.

Mechanical properties and microstructure evolution of recycled sand concrete under high-frequency flexural fatigue load

In this paper, recycled sand (RS) was used in ballastless track concrete and the fatigue performance of recycled sand concrete (RSC) was studied. DIC and X-CT method were employed to investigate the fatigue strain and the microstructure evolution of RSC. The results indicate that the fatigue life of RSC follows the Weibull distribution. When the replacement ratio of RS in concrete is 50 wt.% (RSC40-50), the damage accumulation rate based on the fatigue strain is reduced by 12.7% and 7.0% compared to RS-free concrete (RSC40-0) and 100 wt.% recycled sand concrete (RSC40-100), respectively. The porosity of RSC exhibits a linear increase with loading cycles. Before fatigue loading, the porosity of RSC40-0, RSC40-50 and RSC40-100 was 0.91%, 1.08% and 3.01%, while it increased to 5.89%, 4.66% and 5.28% before the final failure. The increase in pore volume and the decrease in aspect ratio results in the formation of elongated pores and microcracks, ultimately leading to the fatigue failure.

In-situ EBSD study of the active slip systems and substructure evolution in a medium-entropy alloy during tensile deformation

Electron backscatter diffraction (EBSD) coupled with in-situ tensile loading is powerful for investigating the microstructural evolution of alloys. Thermo-mechanically treated f.c.c. medium-entropy alloys (MEAs) typically have high densities of annealing twin boundaries (ATBs), which can not only strengthen but also toughen the MEA via interacting with dislocations. However, the evolution of ATBs and other substructures in plastically-deformed MEA has not yet been revealed. Plastic deformation involving dislocation evolution, active slip systems, lattice rotation, boundary transformation, and grain subdivision in a polycrystalline MEA Ni41.4Co23.3Cr23.3Al3Ti3V6 was studied using in-situ EBSD. The slip was accompanied by heterogeneous lattice rotation among grains and within grains, where inhomogeneous plasticity was accommodated by geometrically-necessary dislocations (GNDs). Both GND and low-angled boundaries (LABs) densities substantially increased with progressive strain, which was mainly concentrated in sites approaching ATBs or grain boundaries (GBs). Located stress, lattice rotation, or curvature caused a loss in the coherence of ATBs, which resulted in integrity loss with increasing strain and promoted a decrease in density by 60 %. Further, lattice rotation incompatibility due to constraints from neighboring grains leads to grain fragmentation into various misorientated volumes, which were separated by LABs or high-angle boundaries (HABs). The grain orientation angle increased with progressive strain and crystallographic 〈111〉 orientation gradually spread toward a tensile direction. Slip systems with maximum Schmid factor were activated first at ε ≥ 3.9 %, which is almost the same with experimental slip traces. Both single slip and double slip occurred during plasticity, where straight slip traces tend to curve due to lattice curvature. Slip transfers are not only controlled by geometric compatibility factor, which can occur between some neighboring grains with low geometric compatibility factor but high Schmid factor.

Constitutive modeling of creep behavior considering microstructure evolution for directionally solidified nickel-based superalloys

Constitutive modeling of creep behavior considering microstructure evolution for directionally solidified nickel-based superalloys

Microstructure evolution of alite in-situ carbonated by aminated mesoporous silica nanoparticles

Microstructure evolution of alite in-situ carbonated by aminated mesoporous silica nanoparticles

Using acoustic emission to understand the early-age reaction and cracking evolution of alkali-activated slag-brick powder paste

Real-time monitoring and accurately understanding the continuous occurring psychical-chemical characterization during the hardening process of alkali-activated materials present a formidable challenge. In this study, the early-age reaction process of alkali-activated slag-waste brick powder paste (ASWP) was in-situ and continuous monitored by using acoustic emission (AE) system and temperature. A novel machine learning method was employed to categorize the evolution of AE signals into three distinct stages: reaction acceleration, reaction stabilization and volume shrinkage stage.During reaction acceleration stage (0-2h), the waste brick powder (WBP) increased AE counts rate (4000-7300 counts/h), with RT values exceeding 200μs, indicating the settlement of WBP. Additionally, WBP reduced the high r-value AE activity in volume shrinkage stage, effectively mitigated the drastic volume shrinkage, and delayed its occurrence time by approximately 4 hours. Semi-quantitative analyses of FTIR and TG-DTG indicate that WBP reduced gel phase formation in the early-age stage, decreasing the relative areas in Q2 site by 16% before 36 hours. However, WBP positively impacted ASWP hydration at long ages, increasing Q2 site d areas by 60%-100%. AE technique offers a new perspective for in-depth understanding of the reaction mechanism and microstructural development of alkali-activated materials in situ and continuously.

Evolution of Microstructures and Mechanical Properties with Tempering Temperature in a Novel Synergistic Precipitation Strengthening Ultra-High Strength Steel

The evolution of microstructures and mechanical properties with tempering temperature of a novel 2.5 GPa grade ultra-high strength steel with synergistic precipitation strengthening was investigated. With increasing tempering temperature, the experimental steel initially progressed from ε-carbides to M3C and then to M2C, followed by further coarsening of the M2C carbides and β-NiAl. Concurrently, the martensite matrix gradually decomposed and austenitized. The ultimate tensile strength and yield strength initially increased and subsequently decreased with rising tempering temperature, reaching peak value at 460 and 470 °C, respectively. Conversely, the ductility and toughness initially decreased and then increased with rising tempering temperature, reaching a minimum at 440 °C. The increase in strength was attributed to the secondary hardening effects resulting from carbide evolution and the precipitation of β-NiAl. The subsequent decrease in strength was due to the recovery of martensite and coarsening of precipitates. The decrease in ductility and toughness was linked to the precipitation of M3C, while their subsequent increase was primarily attributed to the dissolution of M3C and an increase in the volume fraction of reverted austenite. The high dislocation density of martensite, the film of reverted austenite, nanoscale M2C carbides, and ultrafine β-NiAl obtained during tempering at 480 °C resulted in the optimal mechanical properties of the experimental steel. The strength contributions from M2C carbides and β-NiAl were 1081 and 597 MPa, respectively.

Fabrication, Microstructural Evolution, and Mechanical Properties of SiC/(Hf0.25Ta0.25Zr0.25Nb0.25)C/C Nanocomposites

A dense monolithic SiC/(Hf0.25Ta0.25Zr0.25Nb0.25)C/C high-entropy ceramic nanocomposite was prepared using a polymer-derived ceramic (PDC) method combined with spark plasma sintering (SPS). The microstructural evolution and mechanical properties of the obtained nanocomposites were characterized by X-ray diffractometer (XRD), transmission electron microscope (TEM), scanning-electron microscope (SEM), and nanoindentation. The results indicate that the phase composition of SiC/(Hf0.25Ta0.25Zr0.25Nb0.25)C/C can be adjusted by modifying the metal content of the single-source precursor (SSP) through molecular design. The resulting precursor exhibits an exceptionally high ceramic yield, with mass retention of over 90% at 1100 °C, which guarantees the densification of the final SiC/(Hf0.25Ta0.25Zr0.25Nb0.25)C/C composites. The PDC route facilitates the in situ formation of a high-entropy phase within the ceramic matrix under low temperature pyrolysis conditions. Combined with SPS, a dense monolithic SiC/(Hf0.25Ta0.25Zr0.25Nb0.25)C/C nanocomposite was obtained, exhibiting an open porosity of 0.41 vol%, nano-hardness of 27.47 ± 0.46 GPa, elastic modulus of 324.00 ± 13.60 GPa, and fracture toughness of 3.59 ± 0.24 MPa·m0.5, demonstrating excellent mechanical properties.

The Effect of Heating Rate on the Microstructure Evolution and Hardness of Heterogeneous Manganese Steel

The use of a rapid heating method to achieve heterogeneity of Mn in medium-manganese steel and improve its comprehensive performance has been widely studied and these techniques have been widely applied. However, the heating rate (from α to γ) has not received sufficient attention with respect to its microstructure-evolution mechanism. In this study, the effect of heating rate on the microstructure evolution and hardness of heterogeneous medium-manganese steel was investigated by using X-ray diffraction (XRD), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and DICTRA simulation. The results showed that the Mn distribution was heterogeneous in the initial microstructure of pearlite due to strong partitioning of Mn between ferrite and cementite. At low heating rates (<10 °C/s), the heterogeneity of Mn distribution was diminished to some extent due to the long-distance diffusion of Mn in high-temperature austenite. Contrastingly, at high heating rates, the initial heterogeneity of the Mn element could be largely preserved due to insufficient diffusion of Mn, which resulted in more ghost pearlite (GP: pearlite-like microstructure with film martensite/RA). Moreover, the high heating rate not only refines the prior austenite grain but also increases the total RA content, which is mainly composed of additional film RA. As the heating rate increases, the hardness gradually increases from 628.1 HV to 663.3 HV, due to grain refinement and increased dislocation density. Dynamic simulations have also demonstrated a strong correlation between this interesting microstructure and the non-equilibrium diffusion of Mn.

Mechanism of microstructure and texture evolution during hot rolling of pure Mg and Mg-0.2%Ce alloy

ABSTRACT The extruded samples of pure Mg and Mg-0.2%Ce alloy were subjected to a 90% reduction in thickness at 250°C during hot rolling. The microstructure, texture, and mechanical properties of the hot-rolled samples were evaluated. The microstructural evolution shows the presence of shear bands in Mg-0.2%Ce alloy at an angle of 30-35° concerning the normal direction and no such bands are observed in pure Mg. Upon annealing the samples at 400°C for one hour, it is observed that the grain size of Mg-0.2%Ce is smaller than pure Mg indicating that the precipitates of Ce arrest grain boundary mobility. The ex-situ EBSD microstructure analysis results show a higher change in the value of α33 components after annealing for pure Mg compared to Mg-0.2%Ce alloy suggesting the precipitates of Mg12Ce stabilises the pyr. <c + a > dislocations. The basal texture is observed in both samples after hot rolling. The experimental texture was simulated using the visco-plastic self-consistent (VPSC) modelling where it is observed that the initial extruded texture is favourable for the higher activity of pyr. <c + a > dislocation and extension twinning in Mg-0.2% e alloy. Further, the yield locus shows that Mg-0.2%Ce alloy shows relatively lower anisotropy compared to pure Mg. The yield strength and UTS of the pure Mg are higher than the Mg-0.2%Ce alloy which is attributed to the relatively more dislocation-dislocation interaction in pure Mg compared to Mg-0.2%Ce alloy resulting in the lower mean free path of the dislocations in pure Mg.