Microstructural Studies Research Articles

Piperidine and isobutyl-nitrite fuels for the combustion synthesis of nanomaterials: A study of crystal structure, microstructure, thermodynamics, and optical properties

In this research, the fuels of piperidine (C5H11N) and isobutyl nitrite (C4H9NO2) were used to produce YVO4:Eu3+ nanoparticles. To remove the remaining organic materials and also to improve the crystal structure, these materials were calcined at 800 and 1000 °C, and then the particle size and morphology of the synthesized nanostructures were monitored using a scanning electron microscope (SEM). It was found that the type of consumed fuel and also the calcination temperature result in significant effects on the morphology of the nanostructures as well as the obtained luminescence properties. The use of isobutyl nitrite and piperidine leads to synthesis of homogeneous powders with particle sizes of 38 and 100 nm, respectively. The Rietveld calculations revealed that the growth of the mentioned particles through calcination at 800 °C leads to a reduction of microstrains from 0.00137 to 0.00048 and 0.00126 to 0.00044, respectively. The exciting of these materials by the wavelength of 307 nm causes the creation of a powerful emission spectrum with the highest intensities at the wavelengths of 594 and 624 nm, which originate from the electron transitions of 5D0–7F1 and 5D0–7F2, respectively. Also, the photoluminescence emission of phosphors synthesized by isobutyl nitrite is higher than that of piperidine, which this phenomenon is consistent with X-ray diffraction (XRD) and thermo-gravimetric analysis (TGA) results which proved that the crystallinity of the phosphors synthesized by isobutyl nitrite is higher than that of piperidine.

Comparative study of the reptilian cornea's microstructure

BackgroundThe cornea of various vertebrate is considered a major part in the glop, which acts as a powerful lens, providing a sharp retinal image, and meantime acts as an excellent defensor for other corneal layers.ResultsThe four reptilian families [Scincidae (Chalcides ocellatus); Chamaeleontidae (Chameleon chameleon); Cheloniidae (Chelonia mydas) and Testudiniae (Testudo kleinmanni)] investigated in the current study were gathered across Egypt. After being taken out of the orbit, the cornea under inquiry was ready for light, specific stain and scanning electron microscopy. The epithelium, stroma, and endothelium are the three corneal layers that are common to all four species of reptiles. All other species lack Bowmen's and Descemet's membranes, with the exception of C. ocellatus and T. kleinmanni. The latter layers of Chalcides ocellatus display a strong affinity for Periodic Acid Schiff stain. Epithelial cells with a variety of forms, from hexagonal to atypical polygonal cells, cover the outer corneal surface. These epithelial cells are coated in short microplicae, microvilli, and microholes of varied diameters. There are a few blebs scattered around their surface.ConclusionThe current study concluded that various habitats have various significant effects on the cornea's microstructure characteristics and its physiological trends to accommodate different environmental surroundings.

THERMOPHYSICAL PROPERTIES OF HYPOEUTECTIC, EUTECTIC AND HYPEREUTECTIC Al-Si AUTOMOTIVE ALLOYS UNDER AGEING TREATMENT

Influence of different levels of silicon under a variety of thermal treatment is investigated on the thermophysical behaviour of Al-Si-Cu-Mg automotive alloys. Conventional cast alloys are subjected to T6 heat treatment for age hardening. Hardness values, thermal conductivity along with microstructural observation under different heat-treated conditions are well thought-out to comprehend the ageing performance and the precipitation behaviour of the alloys. From these investigational results it is indicated that two successive hardening peaks take place in the agedalloys. Ageing sequence consists of different phases like a supersaturated solid solution, GP zones, intermediate βʹʹ, intermetallic βʹ, equilibrium β and the Q phase but GP zones and the metastable phases are most likely responsible for these ageing peaks. Thermal conductivity decreases for these precipitates formation during ageing and increases for relieving the internal stress, dissolution of metastable phase and coarsening the precipitation of the alloys. Addingup of Si to the alloy showed earlier ageing peaks with higher intensities intended for its increasing properties of heterogeneous nucleation and diffusion kinetics. After ageing around at 200°C for four hours the alloys offer the height hardness. Microstructural study reveals that eutectic silicon makes the grain boundary coarsen and beyond the eutectic composition the star-shaped blocky primary Si is formed. Subsequent to ageing at 350oC for one hour the alloys reach completely recrystallized state.

Microstructural study on in-situ high-entropy (NbMoTaWV)C reinforced nanocrystalline NbMoTaWVC refractory high entropy alloys prepared by mechanically alloying

Refractory high-entropy alloys (RHEAs) can be commonly regarded as the best candidates for potentially substituting for the nickel-based superalloys practically used in the areas of aviation and nuclear industry, which can significantly endure in high-temperature and harsh environment. In this work, a nanocrystalline NbMoTaWVC RHEA is successfully produced by mechanical alloying method and X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and spherical aberration corrected transmission electron microscopy (AC-TEM) are employed to systematically characterized the microstructural details of NbMoTaWV and NbMoTaWVC RHEAs mechanically alloyed powders. Our results can support the evidence that the observable minimum nanoparticle sizes of the NbMoTaWV and NbMoTaWVC RHEAs considerably decrease to approximately ∼100 nm. Furthermore, the average grain sizes are gradually refined and thus notably drop to around of 30–50 nm, and five elemental powders can be found to be homogeneously alloyed. The evidence can be confirmed that the order of solid solution may be proposed as follows: Nb → Mo → V → Ta → W. The chemical short-range order occurred at the local nanoscale of NbMoTaWV and NbMoTaWVC RHEAs. Meanwhile, further microstrutural analysis can demonstrate that NbMoTaWV and NbMoTaWVC RHEAs powders with ultrafined grain have a bcc phase structure and bcc + bct matrix phases combined with high-entropy tungsten carbides (NbMoTaWV)C and (NbMoTaWV)2C of nano-precipitated phases, respectively, suggesting that the martensitic transformation probably occurred. The NbMoTaWV and NbMoTaWVC RHEAs powders of locally crystal lattice distortion rates reached approximately 8.07% and 6.33%.

Study of Microstructure, Texture, and Cooking Qualities of Reformulated Whole Wheat Flour Pasta by Substituting Water with Stearic Acid–Candelilla Wax–Groundnut Oil Oleogel

Oleogels, which are traditionally utilized to reduce saturated and trans fats in bakery foods, have recently shown promising applications in non-bakery foods, particularly in the enhancement of their food texture and cooking qualities. This study investigates the impact of incorporating stearic acid-containing candelilla wax–groundnut oil oleogel in various proportions on the production of whole wheat pasta. Five different pasta samples were prepared by replacing water with oleogels in varying concentrations (2.5%, 5%, 10%, and 15%), and their physicochemical attributes were evaluated using a range of analytical methods for both cooked and uncooked pasta (like microscopy, colorimetry, dimensional analysis, texture, cooking qualities, moisture content, and FTIR). Significant differences in width, thickness, and color properties were observed between the control sample (0% oleogel) and those containing oleogel, with notable variations in surface texture and color intensities, particularly with the higher oleogel content (p < 0.05). Cooked pasta exhibited lower L* values and higher a* values than uncooked pasta. Stereo zoom microscope and field emission scanning electron microscope (FESEM) micrographs demonstrated a change in the pasta surface topology and microstructures. Dark spots on the pasta with greater oleogel concentrations (samples with 10% and 15% oleogel replacement) suggest the formation of starch–lipid complexes. Cooking induced pore formation, which was more pronounced when the oleogel content was increased, impacted the water absorption capacity, swelling index, and moisture content. The cooked samples exhibited higher moisture content and improved polymer network stability compared to the uncooked ones, indicating the potential of oleogel incorporation to modulate pasta properties in a concentration-dependent manner. These findings underscore the versatility of oleogels when their applications are diversified in non-bakery foods to enhance food texture and quality.

Dielectric Properties and Magnetoelectric Effect of Bi7Fe3Ti3O21 Ceramic Material Doped with Gadolinium Ions

Pure Bi7Fe3Ti3O21 ceramic material and gadolinium ion (Gd3+)-doped ones were prepared by solid-state reaction method using simple oxides. The findings of the XRD measurements confirmed the initial author’s assumption that the dopant ions substituted in perovskite blocks influenced the dimensions of the unit cell parameters. All obtained materials are single-phase and show an orthorhombic structure with the Fm2m space group. Microstructure studies show that the admixture gadolinium doping changes the microstructure of the base material, changing grain shapes from plate-like to rounded. The temperature dependences of the electric permittivity have shown the existence of a maximum, the temperature location of which depends on both the frequency and the concentration of Gd3+ ions. The highest values of electric permittivity were characteristic of the material with an admixture of Gd3+ ions in the amount of x = 0.6 (f = 1 kHz), and the lowest values were for material with x = 0.2 (f = 1 kHz). Studies of the magnetoelectric effect have shown that the strongest coupling between magnetic and electrical properties was demonstrated by a material doped with Gd3+ ions in the amount of x = 0.2, for which the magnetoelectric coupling coefficient is equal to α = 12.58·10−9 s/m.

A Microstructural Study of Cu-10Al-7Ag Shape Memory Alloy in As-Cast and Quenched Conditions

Shape memory alloys (SMAs) represent an exceptional class of smart materials as they are able to recover their shape after mechanical deformation, making them suitable for use in actuators, sensors and smart devices. These unique properties are due to the thermoelastic martensitic transformation that can occur during both thermal and mechanical deformation. Cu-based SMAs, especially those incorporating Al and Ag, are attracting much attention due to their facile production and cost-effectiveness. Among them, Cu-Al-Ag SMAs stand out due to their notably high temperature range for martensitic transformation. In this study, a Cu-based SMA with a new ternary composition of Cu-10Al-7Ag wt.% was prepared by arc melting and the samples cut from this casting alloy were quenched in water. Subsequently, the phase composition and the development of the microstructure were investigated. In addition, the morphology of the martensite was studied using advanced techniques such as electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM). The analyzes confirmed the presence of martensitic structures in both samples; mainly 18R (β1′) martensite was present but a small volume fraction of (γ1′) martensite also was noticed in the as-quenched sample. The observation of fine, twinned martensite plates in the SMA alloy with symmetrically occurring basal plane traces between the twin variants underlines the inherent correlation between microstructural symmetry and the properties of the material and provides valuable insights into its behavior. The hardness of the quenched sample was found to be lower than the as-cast counterpart, which can be linked to the solutioning of Ag particles during the heat treatment.

Synergistic effect of fly ash and polyvinyl alcohol fibers in improving stability, rheology, and mechanical properties of 3D printable foam concrete

Foam concrete, a lightweight cellular cementitious mixture has gained significant attention globally due to its multifunctional properties. Employing such multifunctional material to additive manufacturing helps in reducing the material wastage, time for construction and cost of production. However, there are various challenges encountered in employing such material with conflicting attributes in 3D concrete printing technology. Therefore, it is important to address these challenging requirements (i.e. stability along with printability). In this study, fly ash and polyvinyl alcohol fibers are employed as sand replacement and reinforcing material respectively to improve stability, rheology and mechanical characteristics of 3D printable foam concrete. Initially, printability of the mixture is achieved through moderation of slump and slump flow. Further, these mixtures are studied for fresh density, rheological properties and buildability. Essential hardened properties like oven dry density, compressive strength, flexural strength, bond strength, and thermal conductivity are studied. Later, microstructural studies are conducted to analyze the variations in hardened properties. Results show that replacement of sand with fly ash has significant influence (more than 100%) in improving the printability (for both 1300 and 1000 kg/m3 densities), however it has negative impact on the stability of foam. Stability of foam concrete could be counteracted by adding the fibers which forms networks with the foam bubbles and reduced the breakage and coalescence. Nonetheless, addition of fly ash increased the mechanical performance and thermal conductivity, but the dry density is increased due to bubble breakage. Addition of fibers reduced dry density with significant reduction in thermal conductivity and minimal compromise in mechanical performance.

Effect of aging on the mechanical properties of woven fabric-reinforced calcined diatomite substituted cement-based composites

The mechanical characteristics of polyester and flax woven fabric-reinforced, diatomite-substituted, cement-based composites have been examined at different ages within the scope of this study. The use of calcined diatomite in combination with a cement-based matrix aims to improve the mechanical performance within the composite as well as reduce carbon emissions. The consistency of cement-based and diatomite-substituted matrices with water-to-binder proportions of 0.28 and 0.45 was maintained at a fixed flow diameter of 235 mm with the adjusted use of a superplasticizer. The stress–strain graphs of the composites were obtained using an axial tensile testing machine and Linear Variable Differential Transformers (LVDT). The tensile strength, ductility, toughness development, and multi-crack performance of WFRC were obtained as a function of fabric type and aging. The effects of aging on tensile properties are discussed separately for each fabric type. Polyester woven fabric-reinforced composites were found to be superior to flax WFRC in terms of several mechanical properties at all ages. The substitution of diatomite further improved the tensile performance of the polyester woven fabric-reinforced composites. The fabric-matrix interface densification role of diatomite was determined by SEM/EDS line analysis. Evidence of a pozzolanic reaction between portlandite and diatomite was obtained through microstructure studies. Carbon emission analysis revealed that equivalent CO2 emissions could be reduced using diatomite in woven fabric reinforced composites. However, diatomite substitution caused a cost increasing effect.

Composition and treatment of wear resistant steel for application in mining industry

The service life of machines in the mining industry is in the most cases determined by wear rate of parts in contact with the rock and soil. This work demonstrates the results of investigation on wear resistance of high-carbon low-alloy steel under abrasive wear. Steel samples containing 1.2 wt.% of carbon, 3 wt.% of manganese and 2 wt.% of silicon were hardened from 900 °C and 1000 °C and subjected to two-body and three-body abrasion tests. It has been established that after heat treatment this steel has increased abrasive wear resistance due to the phase transformation of unstable austenite into deformation-induced martensite. The results of study of near-surface region microstructure of samples after wear are presented. X-ray diffraction analysis and measurement of the microhardness of the worn surface were also carried out. It has been established that during abrasive wear a continuous layer of deformation martensite with a microhardness of 1300-1400 HV 0.05 is formed at a depth of up to 10 μm. Such a microhardness significantly exceeds the microhardness of quenching martensite. The results of the work can be used to increase the service life of wear parts of mining equipment.

Structural, Microstructural, and Electrical Properties Study of Pb(Sn0.45Ti0.55)O3 Ceramics

We undertook a comprehensive investigation of the the structural, dielectric, and electrical characteristics of Pb(Sn0.45Ti0.55)O3 ceramics prepared using the conventional solid-state route. A meticulous preparation protocol, involving solvating various precursors, was followed by extensive characterization employing X-ray diffraction, scanning electron microscopy, and dielectric studies. The synthesized sample features a single-phase tetragonal structure with P4mm symmetry. Using impedance spectroscopy, electrical transport properties of the polycrystalline Pb(Sn0.45Ti0.55)O3(PST) ceramic were studied in detail. Relaxation and conduction mechanisms of the material were inferred using complex impedance, complex electric modulus, and frequency dependent ac conductivity analysis. Impedance spectroscopy results reveal the range of frequencies in which the grain, grain boundary, and electrode effects are dominant. Above certain temperatures, the imaginary component of impedance (Z//) exhibits some resonant type peaks at different frequencies indicating relaxor nature of the sample. The activation energy obtained for both the relaxation and conduction process indicates the role of doubly-ionized oxygen vacancy in the conduction mechanism of the sample. The dielectric relaxation occurring at low frequency and high temperatures is related to the space charges associated with the ionized oxygen vacancies being trapped at the grain boundaries. The Cole-Cole plots confirm the poly-dispersive nature of dielectric relaxation in the sample.

Fabrication of reinforced Al–Mg composite by TiC particles via FSW: Microstructure and tribology study

In this article, wear and microstructure behaviors of dissimilar Al–Mg joints made by friction stir welding (FSW) with the addition of TiC nanoparticles under different welding parameters were investigated. Optimal joining conditions were achieved by a combination of various rotational and traverse speeds and the best microstructure evolution, mechanical properties, and tribological behaviors were achieved for specimens joined at rotational and traverse speeds of 850 rpm and 50 mm/min, respectively. It was shown that the TiC particles play a prominent role in the microstructure modification and enhanced mechanical properties of weld samples due to the recrystallization process and pinning effect. The maximum hardness and strength values of 241 HV and 168 MPa, respectively were obtained for the weld sample made by optimal condition. The friction coefficient and wear volume loss for weld samples fabricated at 850 rpm and 50 mm/min is comparatively less compared to other conditions due to the highest grain refinement, homogenous distribution of particles, and highest hardness characteristics. The major wear happened because of adhesion, abrasion, plastic deformation, delamination, and oxidation.

Dimension Prediction and Microstructure Study of Wire Arc Additive Manufactured 316L Stainless Steel Based on Artificial Neural Network and Finite Element Simulation.

The dimensional accuracy and microstructure affect the service performance of parts fabricated by wire arc additive manufacturing (WAAM). Regulating the geometry and microstructure of such parts presents a challenge. The coupling method of an artificial neural network and finite element (FE) is proposed in this research for this purpose. Back-propagating neural networks (BPNN) based on optimization algorithms were established to predict the bead width (BW) and height (BH) of the deposited layers. Then, the bead geometry was modeled based on the predicted dimension, and 3D FE heat transfer simulation was performed to investigate the evolution of temperature and microstructure. The results showed that the errors in BW and BH were less than 6%, and the beetle antenna search BPNN model had the highest prediction accuracy compared to the other models. The simulated melt pool error was less than 5% with the experimental results. The decrease in the ratio of the temperature gradient and solidification rate induced the transition of solidified grains from cellular crystals to columnar dendrites and then to equiaxed dendrites. Accelerating the cooling rate increased the primary dendrite arm spacing and δ-ferrite content. These results indicate that the coupling model provides a pathway for regulating the dimensions and microstructures of manufactured parts.

Comparison Study of a Thermal-Driven Microstructure in a High-Ni Cathode for Lithium-Ion Batteries: Critical Calcination Temperature for Polycrystalline and Single-Crystalline Design.

High-Ni layered oxide cathodes are promising candidates for lithium-ion batteries due to their high energy density. However, their cycle stability is compromised by the poor mechanical durability of the particle microstructure. In this study, we investigate the impact of the calcination temperature on microstructural changes, including primary particle growth and pore evolution, using LiNi0.88Mn0.08Co0.04O2 (N884), with an emphasis on the critical calcination temperature for polycrystalline and single-crystal designs in high-Ni cathodes. As the calcination temperature increases, the primary particles undergo a rectangular growth pattern while the pore population decreases. Beyond a certain critical temperature (in this case, 850 °C), a sudden increase in primary particle size and a simultaneous rapid reduction in the pore population are observed. This sudden microstructure evolution leads to poor cycle retention in N884. In contrast, single-crystal particles, free of grain boundaries, synthesized at this critical temperature exhibit superior cycle retention, underscoring the significance of microstructural design over crystalline quality for achieving long-term cyclability. Our study sheds light on the interplay between calcination temperature and microstructural evolution, proposing the critical temperature as a key criterion for single-crystal synthesis.

Exploring the efficacy of catha edulis extract-loaded nanofibrous scaffolds seeded with bone marrow-derived stem cells for diabetic wound healing: A preclinical investigation

Objectives: The aim of this study was to investigate the potential of incorporating catha edulis extract into polycaprolacton/gelatin scaffolds using electrospinning technique for the treatment of diabetic wounds in a rat model. Methods: The in vitro characterization of the scaffolds was performed using various assays, including anti-inflammatory assay, microstructure study, DPPH radical scavenging assay, cell viability assay, hemocompatibility assay, and bacterial penetration assays. The scaffolds were then seeded with bone marrow-derived stem cells and cultured before implantation into the rat model. Results: The results of the in vitro study showed that the produced scaffolds were nanofibrous, antioxidative, and non-toxic to skin cells. In vivo study demonstrated that the stem cell and catha edulis extract-loaded scaffolds had the highest rate of wound closure and histomorphometric parameters compared to other groups. Moreover, gene expression studies showed that the developed wound dressings increased the expression of VEGF gene and reduced the expression of glutathione peroxidase gene. Conclusion: These findings suggest that the catha edulis extract-loaded polycaprolacton/gelatin scaffolds could be a promising therapeutic option for diabetic wounds.

Crack-free hard facing options for orifice plate used in oil refinery applications

The purpose of this study is to select a suitable tubular wire electrode as an alternative hardfacing material for Stellite 1 in the production of SS304 orifice plates used in oil refineries. It is also intended to develop an efficient deposition procedure for crack-free hardfacing. Compatible cobalt, nickel, and iron-based hardfacing alloys were selected so as to match the hardness and hot hardness properties of stellite 1. Moving heat source analysis was performed to find the heat affected zones and the thermal stress distribution during hardfacing. The significance of weld speed, bead width, and weld concentration on the weld deposition process was analysed using ANSYS, to extract an efficient deposition procedure. The hardfacing alloys were tested for stress and deformation at working temperature (up to 815 οC) to understand the performance. Seven materials were taken into consideration as options along with six parameters. The results revealed a higher longitudinal residual stress of 2000 MPa for Talonite and Tribaloy hardfacing alloys. Colmonoy 6 was found to be having the least stress value of 2186 MPa. Furthermore, the von mises stress values arrived for different conditions showed that the optimal welding condition is 5 mm/s welding speed, 3 mm radius of beam and 455 °C preheat temperature. Microstructural study revealed the dendrite growth in the surface of Colomony 6 hardfacing during solidification, which led to the improvement in mechanical properties.

Mechanical and micro-structural studies of pulsed and constant current TIG weldments of super duplex stainless steels and Austenitic stainless steels

Abstract In the present research work, the influence of heat input rates on microstructures, hot tensile properties, and weld surface hardness number of Super Duplex Stainless Steel 2507 super duplex steels and austenitic steels 316L plates were investigated. Pulsed current and constant current modes were used in Tungsten Inert Gas (TIG) welding to join the dissimilar metals using ER2205 as filler. Microstructural studies were revealed at different zones of pulsed and constant current TIG weldments using optical microscopy. The tensile test was conducted at two different temperature conditions (i.e., 27 and 350°C) to investigate the strength of dissimilar weldments. Hardness measurements were made on the weld surface along the transverse direction using Vicker’s hardness tester. The microstructures revealed the formation of inter-granular austenite at the fusion zone with grain boundaries with austenite structures. Due to the constant heat input, a significant microstructural development with high austenite fractions was observed in constant current (CC)-TIG weldment. In comparison to CC-TIG weldments (UTS at 27°C = 600 MPa UTS at 350°C = 456 MPa), higher tensile characteristics were noted in Pulsed Current (PC)-TIG weldments (UTS at 27°C = 695 MPa UTS at 350°C = 475 MPa). The UTS of PC-TIG weldment is improved by 15.8% when compared to CC-TIG weldment due to the controlled heat input rates. PC-TIG weldments exhibited improved hardness numbers in various zones with smaller HAZ widths than CC-TIG weldments.

Supercapacitive performance of solution processed free standing TiO2-rGO-TiO2 sandwich film electrodes

The development of flexibility and robustness in functional devices is an important feature for the next generation of devices for long operational periods. It infers applications for the compactness of batteries, bio- sensors, supercapacitors, wearable devices, and photovoltaics as well. Here, we report a two-step low-cost solution-based process to synthesize (a) free-standing films of graphene oxide (GO) and reduced graphene oxide (rGO) and (b) hybrid sandwich structures of titania and rGO by using simple chemical bath deposition. The microstructure and morphological study are carried out using X-ray diffraction, atomic force microscopy, and scanning electron microscopy. Its electrochemical performance for supercapacitor electrodes were evaluated using three electrode cyclic voltammetry and galvanostatic charge-discharge system at different current density. In our experiment, graphene oxide is showing pseudo capacitance like behaviour, rGO and TiO2-rGO-TiO2 sandwich structure shows supercapacitor like behaviour. The value of capacitance for rGO is found 57.61 F/g. The sandwich structure with 0.17 M titania layers showing 121.92 F/g at 1.5 A/g current density with the highest power density observed 416 W/kg. Thus, this hybrid approach is not only having the potential to significantly boost the performance of future energy storage technologies but can also be used to develop cost-effective wearable electronics.

Study of microstructure and mechanical properties of SA553/SA537 steels joints using multi-pass welding for pressure vessels application

In this study, gas metal arc welding (GMAW or MIG) process was investigated for similar and dissimilar joints of SA553 and SA537 steel plates in different thicknesses with E NiCrMo-3 filler metal and 0–3 panel joint design that joined pressure vessels body to manholes. In order to examine the metallurgical behavior of the weld, optical and scanning electron microscopies were used. The effect of cooling rate (∂T∂t) on microstructure, strength and impact energy (cryogenic fracture toughness) were examined. By doubling the thickness (6–12 mm), the heat transfer rate or cooling rate (∂T/∂t) increased 4 times. Therefore, the strength and impact energy for the similar welding joint SA553 increased by about 8 % and for the similar welding joint SA537 by about 5 %. For dissimilar weld joints with different thicknesses, strength and impact energy are caused by the type of base metals and the different cooling rates of each base metal. Due to the high elongation of the E NiCrMo-3 electrode (30 %), there was continuous plastic deformation during bending tests. Also, by carrying out radiographic tests, the absence of cracks in welding structures was confirmed.

Performance assessment of blended self-compacting concrete with ferrochrome slag as fine aggregate using functional ANOVA

The current study explored the feasibility of re-use of ferrochrome slag (FS), a waste byproduct from the ferrochrome industry as a replacement to fine aggregate in self-compacting concrete (SCC) with cement and fly ash as binders. The study investigated the mechanical and durability characteristics of SCC of M25 grade, incorporating FS in lieu of fine aggregate, up to 60 % replacement levels. Albeit workability of fresh concrete decreased with the increase of FS content, they were within the recommended limits of EFNARC for SCC. Considerable decreases in compressive, tensile and flexural strengths were observed in the mixtures with FS contents above 40 %. Slightly better performances in terms of water absorption, sorptivity, chloride ion permeability and sulphate attack were found in the concretes partially blended with FS. Leaching of chromium (Cr) from FS-incorporated self-compacting concrete samples were within the Indian discharge limits. Microstructural studies were conducted to decipher the arrangement of components in the concrete as well as determine the elemental composition of ferrochrome slag. Functional analysis of variance (ANOVA) was conducted to determine the significance of functional components in explaining the variability of the mechanical properties expressed as continuous functions. The test findings indicate that there is no statistical difference in the compressive strength and split tensile strength as a result of substituting a portion of sand with FS. Nevertheless, a rise in flexural strength is noticed after surpassing a 5 % substitution.