Micropillar Arrays Research Articles

Flexible Anisotropic Magnetic Micropillar Arrays for Precision Directional Recognition in Human–Machine Interactions

Flexible Anisotropic Magnetic Micropillar Arrays for Precision Directional Recognition in Human–Machine Interactions

Profiling Phenotypic Heterogeneity of Circulating Tumor Cells through Spatially Resolved Immunocapture on Nanoporous Micropillar Arrays.

The phenotype of circulating tumor cells (CTCs) offers valuable insights into monitoring cancer metastasis and recurrence. While microfluidics presents a promising approach for capturing these rare cells in blood, the phenotypic profiling of CTCs remains technically challenging. Herein, we developed a nanoporous micropillar array chip enabling highly efficient capture and in situ phenotypic analysis of CTCs through enhanced and tunable on-chip immunoaffinity binding. The nanoporous micropillar array addresses the fundamental limits in fluidic mass transfer, surface stagnant flow boundary effect, and interface topographic and multivalent reactions simultaneously within a single device, resulting in a synergistic enhancement of CTC immunocapture efficiency. The CTC capture efficiency increased by approximately 40% for cancer cells with low surface marker expressing. By manipulating fluidic velocity (hydrodynamic drag force) on the chip, a cell adhesion gradient was generated in the capture chamber, enabling individual CTCs with varying expression levels of epithelial cellular adhesion molecules to be immunocaptured at the corresponding spatial locations where equilibrium drag force is provided. The clinical utility of the nanoporous micropillar array was demonstrated by accurately distinguishing early and advanced stages of breast cancer and further longitudinally monitoring treatment response. We envision that the nanoporous micropillar array chip will provide an in situ capture and molecular profiling approach for CTCs and enhance the clinical application of CTC liquid biopsy.

Digital microfluidic chip with photopatterned reactive sites for direct biomolecules immobilization and magnetic beads-free immunoassay

Digital microfluidics (DMF), as an emerging liquid-handling technology, is widely recognized as an ideal platform for enzyme-linked immunosorbent assay (ELISA). However, current DMF-based ELISA methods are highly dependent on magnetic beads (MBs), which usually involves tedious modification of MBs, complex peripherals for MBs control, and impairs the parallel processing capability of DMF. To address these issues, we herein developed a photopatterned reactive sites-integrated DMF chip (PRS-DMF) for MBs-free immunoassay. By taking advantage of click chemistry between N-(allyloxycarbonyloxy) succinimide and thiol-ene substrate, the preparation of PRS is very simple, and leaves the reactive N-hydroxysuccinimide (NHS) ester groups on the surface. This enables direct biomolecules immobilization without any surface modification/activation processes. Moreover, the patterned micropillar array can notably increase the specific surface area, and promote the liquid mixing and immunoreaction. As a consequence, highly sensitive and MBs-free ELISA can be readily achieved on PRS-DMF, with a proof-of-concept H5N1 assay having been successfully demonstrated herein, which offers a low limit of detection (LOD) of 147 pg/mL. This also avoids the use of complex magnetic peripherals, and thus, contributing to the instrument miniaturization into a very compact form. It is therefore reasonably expected that the proposed PRS-DMF may serve as a promising platform for a variety of biological and biomedical applications, especially in the field of point-of-care testing (POCT).

Development of High-Aspect-Ratio Soft Magnetic Microarrays for Magneto-Mechanical Actuation via Field-Induced Injection Molding.

Magnetorheological elastomers (MREs) are in demand in the field of high-tech microindustries and nanoindustries such as biomedical applications and soft robotics due to their exquisite magneto-sensitive response. Among various MRE applications, programmable actuators are emerging as promising soft robots because of their combined advantages of excellent flexibility and precise controllability in a magnetic system. Here, we present the development of magnetically programmable soft magnetic microarray actuators through field-induced injection molding using MREs, which consist of styrene-ethylene/butylene styrene (SEBS) elastomer and carbonyl iron powder (CIP). The ratio of the CIP/SEBS matrix was designed to maximize the CIP fraction based on a critical solids loading. Further, as part of the design of the magnetization distribution in micropillar arrays, the magnetorheological response of the molten composites was analyzed using the static and dynamic viscosity results for both the on and off magnetic states, which reflected the particle dipole interaction and subsequent particle alignment during the field-induced injection molding process. To develop a high-aspect-ratio soft magnetic microarray, X-ray lithography was applied to prepare the sacrificial molds with a height-to-width ratio of 10. The alignment of the CIP was designed to achieve a parallel magnetic direction along the micropillar columns, and consequently, the micropillar arrays successfully achieved the uniform and large bending actuation of up to approximately 81° with an applied magnetic field. This study suggests that the injection molding process offers a promising manufacturing approach to build a programmable soft magnetic microarray actuator.

Neo-Hookean modeling of nonlinear coupled behavior in circular plates supported by micro-pillars

In the contemporary era, the enhancement of wearable capacitive sensors is achieved through the utilization of polymeric micropillars as filler materials between electrode plates. To gain a deeper understanding of the dynamic response of the system, nonlinear coupled governing equations of a circular microplate motion resting on an array of polymeric micropillars have been derived. These equations are used to model the system’s behavior. In addition, the squeezing motion of the micro-pillars is characterized using the incompressible Neo-Hookean model. Both static and dynamic responses, including transient and steady-state solutions, are investigated in detail by discretizing over spatial coordinates using a weak formulation approach. A frequency response analysis is conducted using a continuation-based method. This entails expanding the steady-state solution using a Fourier transform and employing the energy balance principle. The unknown coefficients of the expansion series are calculated using a gradient descent-based learning approach that is physically motivated. Furthermore, a dynamic step size strategy for frequency increments is employed to effectively follow the solution path. This strategy is implemented via the ARC length method. In this study, we examine the impact of varying PDMS (polydimethylsiloxane) hydrogel mechanical and geometrical configurations. It can be reasonably concluded that the mechanical properties of the pillars and the geometrical configuration of the circular plate and micropillars have a significant impact on the maximum tolerable pressure, fast transient response, and frequency response analysis.

Stable Droplet Manipulation in Multiple Directions on a Magnetically Responsive Micropillar Array Surface

AbstractDroplets constitute an essential discrete form of liquids and are prevalent in both natural and industrial fields. Droplet manipulation technologies have broad application prospects in various fields, including biomedical devices, chemical engineering, water collection, and so on. The manipulation of surfaces with magnetic responsiveness has emerged as a pivotal technique in droplet control owing to its flexibility and precision in remote operations. In this study, the dynamic rolling behavior of low‐surface‐tension working fluids and water droplets on a superhydrophobic magnetically responsive micropillar array (SMMA) is investigated, with a focus on the mechanisms that generate instabilities during the directional rolling motion of droplets. The factors influencing these instabilities are studied using data analysis. Moreover, techniques for capturing and releasing droplets are investigated, offering significant insights into the efficient handling of minute amounts of liquids in experiments and the automation of intricate chemical processes.

Efficient and Ultrastable Seawater Electrolysis at Industrial Current Density with Strong Metal-Support Interaction and Dual Cl--Repelling Layers.

Direct seawater electrolysis is emerging as a promising renewable energy technology for large-scale hydrogen generation. The development of Os-Ni4Mo/MoO2 micropillar arrays with strong metal-support interaction (MSI) as a bifunctional electrocatalyst for seawater electrolysis is reported. The micropillar structure enhances electron and mass transfer, extending catalytic reaction steps and improving seawater electrolysis efficiency. Theoretical and experimental studies demonstrate that the strong MSI between Os and Ni4Mo/MoO2 optimizes the surface electronic structure of the catalyst, reducing the reaction barrier and thereby improving catalytic activity. Importantly, for the first time, a dual Cl- repelling layer is constructed by electrostatic force to safeguard active sites against Cl- attack during seawater oxidation. This includes a strong Os─Cl adsorption and an in situ-formed MoO4 2- layer. As a result, the Os-Ni4Mo/MoO2 catalyst exhibits an ultralow overpotential of 113 and 336mV to reach 500mA cm-2 for HER and OER in natural seawater from the South China Sea (without purification, with 1m KOH added). Notably, it demonstrates superior stability, degrading only 0.37 µV h-1 after 2500 h of seawater oxidation, significantly surpassing the technical target of 1.0 µV h-1 set by the United States Department of Energy.

Spatiotemporal analysis of F-actin polymerization with micropillar arrays reveals synchronization between adhesion sites.

We repurposed micropillar-arrays to quantify spatiotemporal inter-adhesion communication. Following the observation that integrin adhesions formed around pillar tops we relied on the precise repetitive spatial control of the pillars to reliably monitor F-actin dynamics in mouse embryonic fibroblasts as a model for spatiotemporal adhesion-related intracellular signaling. Using correlation-based analyses we revealed localized information-flows propagating between adjacent pillars that were integrated over space and time to synchronize the adhesion dynamics within the entire cell. Probing the mechanical regulation, we discovered that stiffer pillars or partial actomyosin contractility inhibition enhances inter-adhesion F-actin synchronization, and that inhibition of Arp2/3, but not formin, reduces synchronization. Our results suggest that adhesions can communicate and highlight the potential of using micropillar arrays as a tool to measure spatiotemporal intracellular signaling. [Media: see text].

Effects of the material properties of the microstructured gap on the electromechanical behavior of a capacitive micro-devices

This paper presents a novel capacitive microelectromechanical system comprising an array of elastomeric micro-pillars, which has been developed through the introduction of a coupled set of three nonlinear equations. The results have demonstrated that the new model utilizing polydimethylsiloxane is effective in reducing the actuation voltage, although this efficiency is reduced when the temperature is decreased. Moreover, the impact of frequency-dependent permittivity and its relaxation time on the vibrations of the moving electrode has been examined. The provided model and procedure can be utilized to analyze the effects of other materials on the system’s performance and to enhance its sensitivity.

Fabrication of high-quality microlens arrays on fused silica based on combined rapid evaporative ablation and precision melting polishing of CO2 lasers

Microlens arrays (MLAs) made from fused silica possess broad applications in wavefront sensing, optical focusing, beam shaping, etc. However, it is challenging to fabricate the hard-brittle silica MLAs with high accuracy and low cost by conventional manufacturing techniques efficiently. In this work, a novel two-step method, which consists of rapid evaporative ablation and precision melting polishing by CO2 lasers, is proposed to fabricate high-quality MLAs. The first step is to rapidly ablate and engrave micro-pillar arrays (MPAs) with flat groove bottom by high-energy density CO2 lasers. The second step is to precisely polish and shape the flat-topped MPAs into the dome-topped MLAs with good surface roughness (Sa) by low-energy density CO2 lasers. The whole preparation process could be achieved through a set of machining system. Firstly, the geometric dimension (period, p and height, h) of the microlens is determined by the Monte Carlo ray tracing method. Secondly, to diminish the groove depth inconsistency caused by heat accumulation, the multiple ablation compensation strategy is developed. The MPAs (p = 200–400 μm), of which maximum height error is 7.1%, are prepared in 1 s by the proposed compensation strategy. Then, the MPAs are smoothed into the MLAs by low-energy density CO2 lasers, and the average Sa is improved from 960 nm to 32.56 nm. Finally, the optical performances of the MLAs are verified from the effectiveness of imaging, focusing and homogenization. The proposed two-step processing method paves a new way to fabricate high-performance MLAs on hard-brittle fused silica with low cost and high efficiency.

Directional Transportation Behavior of Droplets on a Magnetically Responsive Micropillar Array Surface.

Technologies for manipulating droplets have applications in various fields, such as biomedical devices, chemical engineering, water collection, and thermal management. The morphology of magnetically responsive surfaces are modified using magnetic fields for inducing droplet directional rolling and bouncing. Herein, a study on the directional transport of droplets on magnetically responsive surfaces is reported, identifying three movement modes and analyzing the mechanisms influencing the transport behavior. The study explored working fluids with surface tension lower than that of water, achieving the directional transport of 30% ethanol droplets with a maximum transport velocity of 130 mm s-1. The practical applications of the droplets on a modified surface were analyzed, and methods were developed to accelerate droplet mixing. This study explored efficient operations and automation of complex chemical processes.

Morphological evolution mechanism of microstructures involved in shaping micro-pillar arrays into microlens arrays on fused silica surfaces by CO2 laser polishing

The periodic micro-pillars on the hard-brittle fused silica surface can be shaped into the smooth and defect-free microlens arrays (MLA) by CO2 laser polishing, which can be applied in imaging and beam-shaping. However, the morphology evolution mechanism of the micro-pillars is not clear during polishing, which seriously affects the rapid preparation of high-quality MLAs. Herein, a multi-physics coupling model is established to investigate the interaction between CO2 lasers and micro-pillars on the fused silica surface, and is verified from the perspectives of temporal and spatial temperature. The steady surface temperature evolution law with laser power and spot radius is explored, based on which, the parameter ‘Window’ for polishing is determined to make the material melt and flow without ablation removal. The morphology evolution of micro-pillars is investigated as well as laser-material interaction. It is found that under laser irradiation, the micro-pillar height first increases and then decreases, and its top curvature radius increases. The surface tension makes the dominant contributions to the melting and flow of the micro-pillar materials, while the Marangoni effect and the gravity have little effect. Furthermore, to fabricate the target MLAs with the specific dimensions, the influence of micro-pillar aspect ratio (φ) on microlens surface morphology is investigated. It is found that there are two critical φ for the target MLAs. For the required MLA with the target period of 200 μm and the target height of 40 μm, when the φ is larger than 5.1, the micro-pillar array fails to be shaped into the target MLA by CO2 laser polishing. As the φ decreases, the junction of micro-pillar and the substrate sags downwards significantly, and the deviation between the shaped- and the ideal spherical contours increases. To successfully prepared the target MLA and guarantee the geometry accuracy, the minimum φ is selected to be 0.71. This work has important theoretical significance for obtaining the smooth and defect-free target fused silica MLAs with the specific dimensions by CO2 laser non-evaporative polishing.

Effect of the Surface Peak-Valley Features on Droplet Impact Dynamics under Leidenfrost Temperature.

This study explores the kinetic behavior of droplets impacting microtextured surfaces under a Leidenfrost temperature, employing high-speed photography and picosecond laser micromachining techniques. The investigation focuses on two types of microtextured surfaces with totally different surface peak-valley features: a negatively skewed surface with micropit arrays (Ssk < 0) and a positively skewed surface with micropillar arrays (Ssk > 0). The results indicate that both microtextured surfaces contribute to a higher Leidenfrost temperature compared with the original smooth surface, which is consistent with previous studies. However, it is worth noting that the Leidenfrost points of the micropit and micropillar surfaces showed opposite trends with the microtexture area occupancy. Specifically, the Leidenfrost temperature on micropit surfaces increases with greater micropit area occupancy, while it decreases on micropillar surfaces under similar conditions, which is mainly attributed to the differential impact of area occupancy on droplet heat transfer efficiency. When the microtexture area occupancy is 50%, it is worth noting that the micropit and micropillar surfaces have nearly same roughness (Sa), but the Leidenfrost temperature was notably higher on the micropit surface with negative skewness (Ssk < 0), which was related to differences in vapor flow dynamics. We further find that the Weber number (We) significantly influences the Leidenfrost point, with the droplet impact wall behavior going through the states of film bounce back, ejecting tiny droplets and bounce back, and ultimately droplet breakup as the We increases. The dynamic Leidenfrost point was found to be generally higher than the static point and increases with the We. Finally, we compare the cooling efficiency of these surfaces, and it is found that the micropit surfaces with a negative skewness exhibit superior heat dissipation performance under the same conditions, which proved that the negatively skewed surface may have great potential in high-density heat dissipation technology.

Heterogeneous micro-architectonic integration of SU-8 and highly entangled polyacrylamide hydrogel to realize cut-resistant soft superhydrophobic surfaces

This paper presents a novel idea to create cut-resistant superhydrophobic (SHPo) surfaces by integrating an array of SU-8 micropillars on a highly entangled polyacrylamide (PAAm) hydrogel substrate. We begin by demonstrating that this highly entangled PAAm hydrogel exhibits superior resistance to cutting while being as transparent, flexible, and stretchable as other polymeric substrates like polydimethylsiloxane (PDMS). Currently, there are no well-known methods or chemicals to directly integrate SU-8 and PAAm with a covalent bond. To overcome this challenge, we introduce a thin layer of chemically modified PDMS between the SU-8 and PAAm so that covalent bonds can be formed between both the SU-8/PDMS interface and the PDMS/PAAm interface. After validating the reliability of the bonding in our experiments, we develop a heterogeneous integration process to fabricate the desired SHPo surface. To demonstrate the critical role of PAAm hydrogel in achieving the cut-resistant SHPo surface, we contrast this new SHPo surface with a reference version that uses a PDMS substrate instead. We conduct microscopic inspections using scanning electron microscopy (SEM) and a contact angle goniometer before and after cutting the two surfaces. These evaluations show significant differences in their structural integrity and behavior in water interaction.

Effect of micropillar density on morphology and migration of low and high metastatic potential breast cancer cells

Study of cell migration in cancer is crucial to the comprehension of the processes and factors that govern tumor spread. Cancer cells migrate invading tissues, causing alterations in cell adhesion, cytoskeleton, and signaling pathways. Little is known about the physical attributes of cancer cells that change when interacting with microenvironments. In this work, the local topography of the ECM has been mimicked through micropillar array substrates. MDA-MB-231 and MCF-7 breast cancer cells, exhibiting high and low metastatic potential, respectively, were analyzed. Differences in morphology and migration of the cells were investigated by examining the cell spreading area, circularity, aspect ratio, migration speed, and migration path. This work encountered that none of the studied cell lines have preferential orientation migrating on uniform patterns. In contrast, cell migration on graded patterns shows preferential orientation along the longitudinal direction from sparser to denser zones which is significantly influenced by substrate stiffness and indicates that both cell lines can sense the spacing gradient and respond to this topographical cue. The migration speed of the breast cancer cell lines significantly decreases from the sparse to medium to dense zones, registering higher values for the MDA-MB-231.

ExSitu Production and Storage of Exciton-Polariton Vortices in Higher-Order Topological Corner Modes.

We propose a scheme for producing and manipulating quantized exciton-polariton vortices in the higher-order topological corner modes of a two-dimensional array of micropillars. By nonresonantly exciting p-orbital condensates with different orientations at two input corners, polariton vortices carrying the required topological charges can be controllably created at output corners away from the pumping spots. Besides, polariton vortices formed at input corners can be copied to the output corners through the topological edge states. Our scheme provides topological double insurance for intrinsic binary information memory and holds potential applications in remote information processing.

Numerical investigation on heat transfer and pressure drop characteristics of Micro-Pillar array surface

The array surface structure can improve heat transfer efficiency and achieve large heat transfer area per unit of volume. In this study, a numerical simulation using CFD method was carried out to construct a dual-channel three-dimensional mathematical model with micro-pillar array surface. The characteristic of heat transfer and flow resistance for the arrayed surface structure have been studied. In addition, four different array configurations, including cylindrical, elliptical, quadrangular and herringbone, were considered to compare the thermal performance and flow behavior. The configuration with the best overall performance was obtained as cylindrical by comparison. The effects of different heights, arrangement methods and pitches on the system performance were analyzed. The velocity distribution on the array surface was also obtained. It is found that the cylindrical array structure has obvious advantages in overall performance, with more uniform surface velocity distribution and better overall performance at lower Re conditions.

Calculation of apparent contact angle for sessile droplets on structured hydrophobic surfaces based on dynamic of contact line during droplet formation

The sessile-droplet method is widely used to characterize surface wettability, however, the measured apparent contact angle (APCA) is usually a non-unique value between the advancing and receding contact angles, which seems hardly to be predicted by the classical Cassie-Baxter model. Thus, a reliable calculation model for APCAs of sessile droplets on structured hydrophobic surfaces is needed to guide the structural design of functional hydrophobic surfaces. Focusing on the force and motion analysis of the contact line during the formation process of sessile droplets, a theoretical model was developed to calculate the APCA of the droplet on hydrophobic surfaces featured with square micropillar arrays. The present model considers the synergistic effect of the droplet shape and the contact-line pinning on the APCA. Compared with the Cassie-Baxter model, the APCAs calculated by the proposed model agree better with the experimental data. This study shows that APCA is generally more susceptible to advancing contact angle, which is not significantly different on structured hydrophobic surfaces with different dimensions, resulting in the inability of APCA to accurately characterize surface wettability. As a complement, receding-contact-angle and adhesion-force measurements, which can reflect the effects of structural dimensions, are recommended to be adopted to characterize surface wettability.

(Invited) III-Nitride Ultraviolet LEDs and Lasers for Applications in Biology and Medicine

Ultraviolet (UV) light emitters with large-energy photons are being developed for emerging biology and medicine applications such as sterilization, water/air purification, and medical treatments, as a replacement for mercury vapor lamps. Solid-state UV light-emitting diodes (LEDs) and lasers based on wide bandgap III-Nitrides offer compact sizes, wavelength tuning, long lifetimes, and sustainability over mercury vapor lamps. While visible LEDs and lasers with longer emission wavelengths find widespread commercial uses for solid-state lighting and display, UV emitters with AlGaN heterostructures struggle with poor external quantum efficiencies of typically less than 10%, which drop further when wavelengths get shorter. Therefore, it is extremely challenging to realize high-efficiency UV emitters despite the demand for compact UV light source, especially for disinfection and sterilization from the pandemic as those high-energy photons can break DNA/RNA bonds and deactivate virus/bacteria. Here, I will discuss our recent developments toward realization of high-efficiency UV LEDs and lasers.To enhance the radiative recombination rate (R sp) from the AlGaN quantum well (QW) active region, we had pursued novel QW design to overcome issues from the existence of valence subbands crossover. Specifically, the arrangement of the three energy-degenerate valence subbands - heavy hole (HH), light hole (LH), and the crystal-field split-off hole (CH) bands for high Al-content and low Al-content AlGaN QWs are completely different. The ordering of the valence bands strongly affects the optical matrix element via the oscillator strength, as well as the direction of the photon emission. Our work has proposed promising solution on the use of delta-QW design to address the valence subbands crossover issue, in order to significantly boost up the R sp. In addition, to enhance the extraction efficiency of UV emitters, we demonstrated the realization and characterization of top-down fabricated, electrically driven UV micropillar array LEDs emitting at 286 nm with a narrow, 9 nm linewidth and output power densities up to 35 mW/cm2. Top-down fabrication allows for formation of perfectly uniform arrays of micropillars with easily tunable diameter and pitch, which cannot be achieved with epitaxially grown nanowires without the use of selective area epitaxy. Dry etch damage induced surface losses were avoided through the use of a two-step etch process combining a Cl dry etch and a hydroxyl-based wet etch to form the micropillar arrays. We also revealed that the unique inverse-taper profile of our micropillars could produce significant enhancements in the extraction efficiency with the increased taper angle. Lastly, our developed III-Nitride wet etch by the use of hydroxyl-based chemicals such as potassium hydroxide (KOH) investigated the effects of temperature, concentration, and the damage recovery aspects of hydroxyl etching of III-Nitride nano and micro structures, leading to important smooth surface profiles for micropillar/nanowire LEDs and optimized mirror facets for ridge-emitting UV lasers.

(Invited) Scalable 2-Step Fabrication of Core-Shell GaN Micropillars

Group III-Nitride three-dimensional structures have gained substantial interest for application in optoelectronic, energy, and sensor devices with non-planar geometries [1-4]. The benefits of 3D structures, such as GaN-based nano-/micro-rods, compared to planar films include large surface area, high structural quality, non-polar-surface utilization, small footprint, mechanical flexibility, and enhanced light absorption/extraction efficiency. To advance the technology of non-planar III-Nitride semiconductors, it is necessary to optimize and scale up the fabrication of such structures with controlled geometries and desired electronic and optical properties. Here, we report the fabrication of wafer-scale periodic arrays of vertically aligned GaN core-shell micropillars using a combination of top-down etch and epitaxial overgrowth.The two-step process consists of inductively coupled plasma (ICP) etching of lithographically patterned GaN-on-Si substrate to produce an array of micropillars followed by selective growth of GaN shells over these pillars using Hydride Vapor Phase Epitaxy (HVPE). The most significant aspect of the study is the demonstration of the sidewall facet control in the shells, ranging from truncated hexagonal pyramids with the (1-101) semi-polar sidewalls to hexagonal prisms with the (1-100) non-polar sidewalls, by employing a post-ICP wet chemical etch and by tuning the HVPE growth temperature. Optimization of both ICP etching and epitaxial overgrowth reduced dislocation density in the GaN shells, thus enhancing the transport and optical characteristics of these device platforms. Photo- and cathodoluminescence showed a substantial reduction of parasitic yellow luminescence as well as strain-relaxation in the core-shell structures, supported by Raman scattering, electron-backscatter-diffraction (EBSD), and X-ray-diffraction measurements. Transmission electron microscopy revealed improved crystal quality with reduced dislocation density in the epitaxially grown shells. This work demonstrates the feasibility of selective epitaxy on micro/nano-engineered 3D templates for realizing high-quality GaN-on-Si devices such as LEDs and p-i-n photodetectors.