Although the micro-arc oxidation (MAO) technique can significantly enhance metal properties, the numerous variables involved in the preparation of MAO coatings lead to inconsistent properties. This study prepared MAO coatings using both single-current and dual-current methods with varied current parameters. The effects of these methods on the coating properties were investigated. Scanning electron microscopy (SEM) was used to analyze the microscopic and cross-sectional morphologies of the coatings prepared using both methods. Subsequently, the physical phase composition of the coatings was analyzed using X-ray diffraction (XRD). Finally, the coatings' tribological and corrosion resistance properties were evaluated through tribological and electrochemical tests. The results demonstrate that coatings prepared using the decreased-current method in dual-current mode exhibit outstanding abrasion and corrosion resistance. Moreover, the mechanism of action of the method is proposed, which provides a new idea and method to enhance the performance of MAO coatings in a simple and efficient way.
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